| Assessment Year | 2012 |
|---|---|
| Principal Product | Steel Parts/Machine Components |
| NAICS | 333514: Special Die and Tool, Die Set, Jig, and Fixture Manufacturing |
| SIC | 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds |
| Sales Range | $5 M to 10M |
| # of Employees | 62 |
| Plant Area |
32,000
ft2
|
| Annual Production | 41,000,000
pieces
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $58,948 | 905,840 |
kWh
|
$0.065 |
| Electricity Demand | $26,709 | 2,352 |
kW-mo/yr
|
$11.35 |
| Electricity Fees | $11,359 | - |
|
- |
| Natural Gas | $4,560 | 581 |
MMBtu
|
$7.85 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $25,618 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $20,349 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4226: Use / purchase optimum sized compressor | $14,000 | - | - | - | - | - | - | $14,000 | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,063 | $440 |
$2,473
37,702
kWh
|
$590
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.7492: Use proper thickness of insulation on building envelope | $293 | $265 |
$17
256
kWh
|
- |
$276
-
MMBtu
|
- | - | - | |
| 04 | 2.7447: Install vinyl strip / high speed / air curtain doors | $899 | $1,480 |
$216
3,300
kWh
|
- |
$683
-
MMBtu
|
- | - | - | |
| 05 | 2.7135: Install occupancy sensors | $406 | $600 |
$406
6,192
kWh
|
- | - | - | - | - | |
| 06 | 2.6218: Turn off equipment when not in use | $357 | - |
$357
5,446
kWh
|
- | - | - | - | - | |
| 07 | 3.7131: Use a rag recycle service | $2,496 | - | - | - | - | - | $2,496 | - | |
| 08 | 2.8112: Combine utility meters | $1,110 | $5,000 | - |
$1,110
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 4.424: Improve space comfort conditioning | $2,993 | $3,000 | - | - | - | $2,993 | - | - | |
| TOTAL RECOMMENDED | $25,618 | $10,785 |
$3,469
52,896
kWh
|
$1,700
-
kW-mo/yr
|
$959
-
MMBtu
|
$2,993 | $2,496 | $14,000 | ||
| TOTAL IMPLEMENTED | $20,349 | $3,705 |
$2,490
37,958
kWh
|
$590
-
kW-mo/yr
|
$276
-
MMBtu
|
$2,993 | - | $14,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs