ITAC Assessment: WI0513
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ITAC Assessment: WI0513
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Assessment Year 2006
Principal Product polymer products
NAICS 326299: All Other Rubber Product Manufacturing
SIC 2822: Synthetic Rubber (Vulcanizable Elastomers)
Sales Range $10
M
to 50
M
# of Employees 275
Plant Area 75,000
ft2
Annual Production 250,000,000
pieces
Production Hrs. Annual 8,616
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $226,259 6,437,500
kWh
Electricity Demand $147,278 13,386
kW-mo/yr
Natural Gas $33,871 3,386
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $81,916 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $50,647

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 4.424: Improve space comfort conditioning $42,840 $1,800 - - - $42,840
02 4.424: Improve space comfort conditioning $16,286 $2,450 - - - $16,286
03 2.2437: Recover waste heat from equipment $10,175 $1,000 - - $10,175
-
MMBtu
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $3,710 $5,940 $2,584
69,660
kWh
$1,126
-
kW-mo/yr
- -
05 2.4221: Install compressor air intakes in coolest locations $2,821 $640 $1,901
51,234
kWh
$920
-
kW-mo/yr
- -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,987 $450 $1,987
53,558
kWh
- - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,529 - $1,192
32,138
kWh
$337
-
kW-mo/yr
- -
08 2.7261: Install timers and/or thermostats $1,291 $400 - - $1,291
-
MMBtu
-
09 2.3132: Recharge batteries on during off-peak demand periods $1,277 $200 - $1,277
-
kW-mo/yr
- -
TOTAL RECOMMENDED $81,916 $12,880 $7,664
206,590
kWh
$3,660
-
kW-mo/yr
$11,466
-
MMBtu
$59,126
TOTAL IMPLEMENTED $50,647 $8,340 $3,776
101,798
kWh
$2,740
-
kW-mo/yr
$1,291
-
MMBtu
$42,840
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs