ITAC Assessment: WI0511
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ITAC Assessment: WI0511
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Assessment Year 2006
Principal Product Printed and laminated cardboard products
NAICS 332215: Metal Kitchen Cookware, Utensil, Cutlery, and Flatware (except Precious) Manufacturing
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $10
M
to 50
M
# of Employees 60
Plant Area 115,000
ft2
Annual Production 16,800,000
lb
Production Hrs. Annual 4,000
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $44,464 1,144,943
kWh
Electricity Demand $29,143 3,701
kW-mo/yr
Natural Gas $34,588 3,805
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $28,456 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $17,566

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 4.447: Automate payroll system $10,890 $6,000 - - - $10,890
02 2.7261: Install timers and/or thermostats $8,256 $850 - - $8,256
-
MMBtu
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $3,167 $8,820 $1,969
48,020
kWh
$1,198
-
kW-mo/yr
- -
04 2.3131: Reschedule plant operations or reduce load to avoid peaks $2,712 - - $2,712
-
kW-mo/yr
- -
05 2.4314: Use synthetic lubricant $2,149 - $685
16,710
kWh
$1,464
-
kW-mo/yr
- -
06 2.4231: Reduce the pressure of compressed air to the minimum required $446 - $268
6,538
kWh
$178
-
kW-mo/yr
- -
07 2.4221: Install compressor air intakes in coolest locations $290 $640 $165
4,019
kWh
$125
-
kW-mo/yr
- -
08 2.7135: Install occupancy sensors $283 $150 $283
6,912
kWh
- - -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $263 - $217
5,305
kWh
$46
-
kW-mo/yr
- -
TOTAL RECOMMENDED $28,456 $16,460 $3,587
87,504
kWh
$5,723
-
kW-mo/yr
$8,256
-
MMBtu
$10,890
TOTAL IMPLEMENTED $17,566 $10,460 $3,587
87,504
kWh
$5,723
-
kW-mo/yr
$8,256
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs