ITAC Assessment: UD0818
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ITAC Assessment: UD0818
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Assessment Year 2010
Principal Product Industrial and IT Enclosures
NAICS 423830: Industrial Machinery and Equipment Merchant Wholesalers
SIC 5084: Industrial Machinery and Equipment
Sales Range $100
M
to 500
M
# of Employees 550
Plant Area 512,000
ft2
Annual Production 123,000
pieces
Production Hrs. Annual 6,912
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $945,594 14,751,073
kWh
Natural Gas $558,796 50,114
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $213,802 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $146,457

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Water Consumption Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $17,876 - $9,435
246,476
kWh
$7,262
-
kW-mo/yr
- $1,179 -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $2,791 $1,460 $1,195
31,439
kWh
$702
-
kW-mo/yr
- $894 -
03 2.4131: Size electric motors for peak operating efficiency $103,369 - $47,979
1,253,376
kWh
$55,390
-
kW-mo/yr
- - -
04 2.4151: Develop a repair/replace policy $5,865 - $2,566
64,800
kWh
$3,299
-
kW-mo/yr
- - -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,405 - $794
20,736
kWh
$611
-
kW-mo/yr
- - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,158 - $2,766
72,796
kWh
$1,692
-
kW-mo/yr
- $(-1,300.0) -
07 2.4231: Reduce the pressure of compressed air to the minimum required $875 - $543
14,279
kWh
$332
-
kW-mo/yr
- - -
08 2.2511: Insulate bare equipment $16,190 - - - $16,190
-
MMBtu
- -
09 2.2211: Use optimum temperature $7,200 - - - $7,200
-
MMBtu
- -
10 2.6231: Utilize controls to operate equipment only when needed $5,820 - - - $4,906
-
MMBtu
- $914
-
Tgal
11 2.1123: Install automatic stack damper $4,241 - - - $4,241
-
MMBtu
- -
12 2.2211: Use optimum temperature $3,887 - - - $3,887
-
MMBtu
- -
13 2.2414: Use waste heat from hot flue gases to preheat $2,977 - - - $2,977
-
MMBtu
- -
14 2.2628: Utilize a less expensive cooling method $29,159 - $21,760
572,636
kWh
$7,399
-
kW-mo/yr
- - -
15 2.2625: Chill water to the highest temperature possible $1,060 - $490
12,902
kWh
$570
-
kW-mo/yr
- - -
16 2.7224: Reduce space conditioning during non-working hours $7,929 - - - $7,929
-
MMBtu
- -
TOTAL RECOMMENDED $213,802 $1,460 $87,528
2,289,440
kWh
$77,257
-
kW-mo/yr
$47,330
-
MMBtu
$773 $914
-
Tgal
TOTAL IMPLEMENTED $146,457 - $63,236
1,650,350
kWh
$68,213
-
kW-mo/yr
$15,129
-
MMBtu
$(-121.0) -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs