ITAC Assessment: WI0509
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ITAC Assessment: WI0509
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Assessment Year 2006
Principal Product sensors
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 500
Plant Area 82,000
ft2
Annual Production 1,440,000
pieces
Production Hrs. Annual 7,200
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $280,269 7,916,400
kWh
Electricity Demand $163,217 14,898
kW-mo/yr
Natural Gas $11,843 899
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $81,647 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Consumption Savings
01 3.4114: Replace city water with recycled water via cooling tower $34,120 $25,000 $(-9,080.0)
(-161,136)
kWh
- - $43,200
-
Tgal
02 3.7142: Use clean in place (cip) systems $24,741 $37,800 $16,260
441,472
kWh
$8,481
-
kW-mo/yr
- -
03 2.7261: Install timers and/or thermostats $6,741 - $2,299
61,826
kWh
- $4,442
-
MMBtu
-
04 2.2437: Recover waste heat from equipment $6,107 $1,000 - - $6,107
-
MMBtu
-
05 2.4221: Install compressor air intakes in coolest locations $2,764 $640 $1,752
47,251
kWh
$1,012
-
kW-mo/yr
- -
06 2.4234: Cool compressor air intake with heat exchanger $1,330 - $755
26,856
kWh
$575
-
kW-mo/yr
- -
07 2.4239: Eliminate or reduce compressed air usage $1,189 - $787
20,798
kWh
$402
-
kW-mo/yr
- -
08 2.7241: Install outside air damper / economizer on hvac unit $3,886 $3,886 $3,886
104,455
kWh
- - -
09 2.2437: Recover waste heat from equipment $769 $400 - - $769
-
MMBtu
-
TOTAL RECOMMENDED $81,647 $68,726 $16,659
541,522
kWh
$10,470
-
kW-mo/yr
$11,318
-
MMBtu
$43,200
-
Tgal
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs