| Assessment Year | 2005 |
|---|---|
| Principal Product | Injection Molded Parts |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 110 |
| Plant Area |
60,000
ft2
|
| Annual Production | 2,000,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $86,212 | 2,450,000 |
kWh
|
$0.035 |
| Electricity Demand | $81,044 | 7,908 |
kW-mo/yr
|
$10.25 |
| Natural Gas | $12,776 | 1,270 |
MMBtu
|
$10.06 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $39,804 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $28,638 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $10,310 | $23,700 |
$10,310
277,897
kWh
|
- | - | |
| 02 | 2.6212: Turn off equipment during breaks, reduce operating time | $10,309 | $13,000 |
$10,309
277,875
kWh
|
- | - | |
| 03 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $10,121 | $2,000 |
$4,474
120,583
kWh
|
$5,647
-
kW-mo/yr
|
- | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,441 | $11,565 |
$2,766
74,550
kWh
|
$1,675
-
kW-mo/yr
|
- | |
| 05 | 2.4239: Eliminate or reduce compressed air usage | $1,601 | $338 |
$1,601
41,315
kWh
|
- | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,034 | $30 |
$985
26,540
kWh
|
$49
-
kW-mo/yr
|
- | |
| 07 | 2.7261: Install timers and/or thermostats | $856 | $400 | - | - |
$856
-
MMBtu
|
|
| 08 | 2.4221: Install compressor air intakes in coolest locations | $688 | $1,280 |
$374
10,077
kWh
|
$314
-
kW-mo/yr
|
- | |
| 09 | 2.3132: Recharge batteries on during off-peak demand periods | $444 | $200 | - |
$444
-
kW-mo/yr
|
- | |
| TOTAL RECOMMENDED | $39,804 | $52,513 |
$30,819
828,837
kWh
|
$8,129
-
kW-mo/yr
|
$856
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $28,638 | $28,413 |
$20,509
550,940
kWh
|
$8,129
-
kW-mo/yr
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs