ITAC Assessment: WI0502
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ITAC Assessment: WI0502
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Assessment Year 2005
Principal Product Hoses & Tubes Assemblies
NAICS 332710: Machine Shops
SIC 3052: Rubber and Plastics Hose and Belting
Sales Range $10
M
to 50
M
# of Employees 145
Plant Area 90,000
ft2
Annual Production 10,000,000
pieces
Production Hrs. Annual 6,400
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $79,001 2,137,600
kWh
Electricity Demand $54,216 5,300
kW-mo/yr
Electricity Fees $10,519 -
Natural Gas $46,541 4,972
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $38,564 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $13,862 $27,000 $9,126
235,200
kWh
$4,736
-
kW-mo/yr
- -
02 2.2621: Modify refrigeration system to operate at a lower pressure $4,177 $9,500 $1,277
32,918
kWh
$2,900
-
kW-mo/yr
- -
03 3.6193: Install equipment (eg compactor) to reduce disposal costs $3,880 - - - - $3,880
04 3.6193: Install equipment (eg compactor) to reduce disposal costs $3,880 - - - - $3,880
05 2.7261: Install timers and/or thermostats $2,699 - $1,526
39,340
kWh
$1,173
-
kW-mo/yr
- -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,919 - $1,852
47,744
kWh
$1,067
-
kW-mo/yr
- -
07 2.4239: Eliminate or reduce compressed air usage $2,670 $520 $2,670
68,814
kWh
- - -
08 2.4312: Improve lubrication practices $1,579 $1,238 $1,040
26,796
kWh
$539
-
kW-mo/yr
- -
09 2.4221: Install compressor air intakes in coolest locations $1,524 $1,280 $968
24,941
kWh
$556
-
kW-mo/yr
- -
10 2.6121: Reduce hot water temperature to the minimum required $1,374 $1,500 - - $1,374
-
MMBtu
-
TOTAL RECOMMENDED $38,564 $41,038 $18,459
475,753
kWh
$10,971
-
kW-mo/yr
$1,374
-
MMBtu
$7,760
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs