| Assessment Year | 2005 |
|---|---|
| Principal Product | Extruded Plastic Sheets |
| NAICS | 326112: Plastics Packaging Film and Sheet (including Laminated) Manufacturing |
| SIC | 3081: Unsupported Plastics Film and Sheet |
| Sales Range | $10 M to 50M |
| # of Employees | 105 |
| Plant Area |
100,000
ft2
|
| Annual Production | 6,000
ton
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $492,999 | 14,481,600 |
kWh
|
$0.034 |
| Electricity Demand | $298,592 | 30,342 |
kW-mo/yr
|
$9.84 |
| Electricity Fees | $43,272 | - |
|
- |
| Natural Gas | $36,618 | 3,489 |
MMBtu
|
$10.50 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $39,050 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $12,919 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2621: Modify refrigeration system to operate at a lower pressure | $20,351 | $18,000 |
$14,758
411,080
kWh
|
$5,593
-
kW-mo/yr
|
- | - | |
| 02 | 2.4221: Install compressor air intakes in coolest locations | $5,915 | $1,280 |
$3,668
102,169
kWh
|
$2,247
-
kW-mo/yr
|
- | - | |
| 03 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $3,600 | $7,840 |
$3,600
100,287
kWh
|
- | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,465 | - |
$2,156
60,053
kWh
|
$1,549
-
kW-mo/yr
|
- | $(-240.0) | |
| 05 | 2.4239: Eliminate or reduce compressed air usage | $3,086 | $780 |
$209
5,821
kWh
|
$2,877
-
kW-mo/yr
|
- | - | |
| 06 | 2.3132: Recharge batteries on during off-peak demand periods | $1,509 | $700 | - |
$1,509
-
kW-mo/yr
|
- | - | |
| 07 | 2.7135: Install occupancy sensors | $671 | $300 |
$671
18,698
kWh
|
- | - | - | |
| 08 | 2.7261: Install timers and/or thermostats | $453 | $800 | - | - |
$453
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $39,050 | $29,700 |
$25,062
698,108
kWh
|
$13,775
-
kW-mo/yr
|
$453
-
MMBtu
|
$(-240.0) | ||
| TOTAL IMPLEMENTED | $12,919 | $2,860 |
$6,033
168,043
kWh
|
$6,673
-
kW-mo/yr
|
$453
-
MMBtu
|
$(-240.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs