ITAC Assessment: WI0467
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ITAC Assessment: WI0467
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Assessment Year 2004
Principal Product Induction heating and Melting Equipment
NAICS 333414: Heating Equipment (except Warm Air Furnaces) Manufacturing
SIC 3567: Industrial Process Furnaces and Ovens
Sales Range $10
M
to 50
M
# of Employees 130
Plant Area 100,000
ft2
Annual Production 300
pieces
Production Hrs. Annual 2,000
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $50,495 1,403,300
kWh
Electricity Demand $49,712 4,782
kW-mo/yr
Electricity Fees $17,310 -
Natural Gas $21,327 2,739
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $25,861 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $21,210

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
01 2.2449: Recover heat from exhausted steam, hot air or hot water $15,905 $15,000 - - $9,372
-
MMBtu
$6,533
-
Tgal
02 2.7142: Utilize higher efficiency lamps and/or ballasts $4,050 $12,800 $1,482
39,200
kWh
$2,568
-
kW-mo/yr
- -
03 2.7261: Install timers and/or thermostats $2,729 $400 - - $2,729
-
MMBtu
-
04 2.3132: Recharge batteries on during off-peak demand periods $2,231 $300 - $2,231
-
kW-mo/yr
- -
05 2.4231: Reduce the pressure of compressed air to the minimum required $601 - $220
5,818
kWh
$381
-
kW-mo/yr
- -
06 2.4221: Install compressor air intakes in coolest locations $345 $640 $126
3,340
kWh
$219
-
kW-mo/yr
- -
TOTAL RECOMMENDED $25,861 $29,140 $1,828
48,358
kWh
$5,399
-
kW-mo/yr
$12,101
-
MMBtu
$6,533
-
Tgal
TOTAL IMPLEMENTED $21,210 $16,340 $126
3,340
kWh
$2,450
-
kW-mo/yr
$12,101
-
MMBtu
$6,533
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs