ITAC Assessment: WI0466
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ITAC Assessment: WI0466
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Assessment Year 2004
Principal Product Heat Exchanger Components
NAICS 332410: Power Boiler and Heat Exchanger Manufacturing
SIC 3443: Fabricated Plate Work (Boiler Shops)
Sales Range $10
M
to 50
M
# of Employees 114
Plant Area 160,000
ft2
Annual Production 780,000
pieces
Production Hrs. Annual 2,125
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $64,943 1,934,400
kWh
Electricity Demand $75,841 7,302
kW-mo/yr
Natural Gas $75,655 10,209
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $32,621 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $9,842

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Administrative Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $9,842 $30,850 $3,583
101,500
kWh
$6,259
-
kW-mo/yr
- - - -
02 2.7261: Install timers and/or thermostats $7,059 $1,200 - - $7,059
-
MMBtu
- - -
03 3.4114: Replace city water with recycled water via cooling tower $4,749 $9,500 $(-769.0)
7,926
kWh
- - $5,518
-
Tgal
- -
04 3.3131: Use evaporation to concentrate material $4,435 $10,000 - - $(-855.0)
-
MMBtu
- $5,290
-
gal
-
05 3.7198: Reduce / eliminate use of disposable product $3,550 - - - - - - $3,550
06 2.2437: Recover waste heat from equipment $1,755 $1,000 - - $1,755
-
MMBtu
- - -
07 2.4221: Install compressor air intakes in coolest locations $1,231 $740 $501
14,205
kWh
$730
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $32,621 $53,290 $3,315
123,631
kWh
$6,989
-
kW-mo/yr
$7,959
-
MMBtu
$5,518
-
Tgal
$5,290
-
gal
$3,550
TOTAL IMPLEMENTED $9,842 $30,850 $3,583
101,500
kWh
$6,259
-
kW-mo/yr
- - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs