| Assessment Year | 2003 |
|---|---|
| Principal Product | Sintered metal products |
| NAICS | 332117: Powder Metallurgy Part Manufacturing |
| SIC | 3399: Primary Metal Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 150 |
| Plant Area |
75,000
ft2
|
| Annual Production | 5,200,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $211,545 | 7,108,800 |
kWh
|
$0.030 |
| Electricity Demand | $126,026 | 13,448 |
kW-mo/yr
|
$9.37 |
| Electricity Fees | $25,193 | - |
|
- |
| Natural Gas | $104,829 | 15,233 |
MMBtu
|
$6.88 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $123,806 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (haz) Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.4114: Replace city water with recycled water via cooling tower | $54,337 | $72,000 | n/a |
$(-13,743.0)
(-268,560)
kWh
|
- | - |
$68,080
-
Tgal
|
- | - |
| 02 | 3.6124: Burn waste oil for heat | $44,636 | $30,000 |
$(-1,326.0)
(-14,089)
kWh
|
- |
$23,962
-
MMBtu
|
- |
$22,000
-
gal
|
- | |
| 03 | 2.4224: Upgrade controls on compressors | $5,692 | $12,000 |
$5,692
181,278
kWh
|
- | - | - | - | - | |
| 04 | 2.7135: Install occupancy sensors | $4,850 | $2,700 |
$3,463
110,278
kWh
|
$1,387
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 3.7137: Replace cloth rags with paper towels | $4,710 | - | - | - | - | - | - | $4,710 | |
| 06 | 2.7261: Install timers and/or thermostats | $4,063 | $1,000 | - | - |
$4,063
-
MMBtu
|
- | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,926 | $8,580 |
$2,400
76,440
kWh
|
$1,526
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.2515: Use optimum thickness insulation | $1,592 | $687 |
$1,081
34,434
kWh
|
$511
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $123,806 | $126,967 |
$(-2,433.0)
119,781
kWh
|
$3,424
-
kW-mo/yr
|
$28,025
-
MMBtu
|
$68,080
-
Tgal
|
$22,000
-
gal
|
$4,710 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (haz) Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs