| Assessment Year | 2003 |
|---|---|
| Principal Product | Injection Molding/ Urethane Load Wheels |
| NAICS | 326299: All Other Rubber Product Manufacturing |
| SIC | 3061: Molded, Extruded, and Lathe-Cut Mechanical Rubber Goods |
| Sales Range | $10 M to 50M |
| # of Employees | 125 |
| Plant Area |
86,000
ft2
|
| Annual Production | 0
units
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $222,735 | 7,033,000 |
kWh
|
$0.032 |
| Electricity Demand | $127,645 | 16,836 |
kW-mo/yr
|
$7.58 |
| Electricity Fees | $23,207 | - |
|
- |
| Natural Gas | $37,754 | 6,969 |
MMBtu
|
$5.42 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $20,408 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $17,507 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $9,005 | $15,000 | - |
$9,005
-
kW-mo/yr
|
- | - | |
| 02 | 3.6194: Ship hydraulic oil to secondary fuel program | $4,455 | $5,000 | - | - | - |
$4,455
-
gal
|
|
| 03 | 3.7393: Implement a machine and coolant sump cleaning program to minimize coolant contamination | $2,640 | $8,000 | - | - | - |
$2,640
-
gal
|
|
| 04 | 2.2437: Recover waste heat from equipment | $1,901 | $1,000 | - | - |
$1,901
-
MMBtu
|
- | |
| 05 | 2.7261: Install timers and/or thermostats | $1,793 | $2,800 | - | - |
$1,793
-
MMBtu
|
- | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $353 | $120 |
$257
8,004
kWh
|
$96
-
kW-mo/yr
|
- | - | |
| 07 | 2.4221: Install compressor air intakes in coolest locations | $261 | $640 |
$184
5,515
kWh
|
$77
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $20,408 | $32,560 |
$441
13,519
kWh
|
$9,178
-
kW-mo/yr
|
$3,694
-
MMBtu
|
$7,095
-
gal
|
||
| TOTAL IMPLEMENTED | $17,507 | $23,920 |
$257
8,004
kWh
|
$9,101
-
kW-mo/yr
|
$3,694
-
MMBtu
|
$4,455
-
gal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs