ITAC Assessment: WI0421
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ITAC Assessment: WI0421
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Assessment Year 2002
Principal Product Stainless Tubing
NAICS
n/a
SIC 3312: Steel Works, Blast Furnaces (Including Coke Ovens), and Rolling Mills
Sales Range $50
M
to 100
M
# of Employees 190
Plant Area 90,000
ft2
Annual Production 30,000,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $241,729 7,685,000
kWh
Electricity Demand $141,823 40,028
kW-mo/yr
Electricity Fees $22,719 -
Natural Gas $132,408 120,589
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $25,659 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $7,410

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.7447: Install vinyl strip / high speed / air curtain doors $9,343 $1,400 $(-116.0)
(-3,497)
kWh
$9,459
-
MMBtu
02 2.7447: Install vinyl strip / high speed / air curtain doors $7,154 $2,688 - $7,154
-
MMBtu
03 2.7261: Install timers and/or thermostats $4,470 $600 - $4,470
-
MMBtu
04 2.1233: Analyze flue gas for proper air/fuel ratio $2,940 $500 - $2,940
-
MMBtu
05 2.2414: Use waste heat from hot flue gases to preheat $1,752 $8,000 - $1,752
-
MMBtu
TOTAL RECOMMENDED $25,659 $13,188 $(-116.0)
(-3,497)
kWh
$25,775
-
MMBtu
TOTAL IMPLEMENTED $7,410 $1,100 - $7,410
-
MMBtu
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs