| Assessment Year | 2013 |
|---|---|
| Principal Product | Foundry |
| NAICS | 331513: Steel Foundries (except Investment) |
| SIC | 3325: Steel Foundries, Not Elsewhere Classified |
| Sales Range | less than $500 k |
| # of Employees | 50 |
| Plant Area |
255,800
ft2
|
| Annual Production | 1,267,048
lb
|
| Production Hrs. Annual | 4,250
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,011,951 | 13,296,727 |
kWh
|
$0.076 |
| Electricity Demand | $102,366 | 36,000 |
kW-mo/yr
|
$2.84 |
| Natural Gas | $377,370 | 68,211 |
MMBtu
|
$5.53 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $97,692 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $36,712 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $8,520 | - | - |
$8,520
-
kW-mo/yr
|
- | - | - | |
| 02 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $5,314 | $9,180 |
$4,950
86,596
kWh
|
$364
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $3,934 | - |
$3,189
55,774
kWh
|
$745
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4133: Use most efficient type of electric motors | $12,749 | $19,400 |
$10,333
180,747
kWh
|
$2,416
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,303 | $1,000 |
$5,901
103,211
kWh
|
$402
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.2414: Use waste heat from hot flue gases to preheat | $16,575 | $15,000 | - | - |
$16,575
-
MMBtu
|
- | - | |
| 07 | 3.4151: Minimize water usage | $21,594 | $4,000 | - | - | - |
$6,837
-
Tgal
|
$14,757
-
gal
|
|
| 08 | 2.4235: Remove or close off unneeded compressed air lines | $1,800 | $2,000 |
$1,800
31,482
kWh
|
- | - | - | - | |
| 09 | 2.7231: Use radiant heater for spot heating | $20,903 | $15,000 | - | - |
$20,903
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $97,692 | $65,580 |
$26,173
457,810
kWh
|
$12,447
-
kW-mo/yr
|
$37,478
-
MMBtu
|
$6,837
-
Tgal
|
$14,757
-
gal
|
||
| TOTAL IMPLEMENTED | $36,712 | $25,180 |
$10,851
189,807
kWh
|
$9,286
-
kW-mo/yr
|
$16,575
-
MMBtu
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs