ITAC Assessment: UD0878
ITAC logo
ITAC Assessment: UD0878
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2013
Principal Product Foundry
NAICS 331513: Steel Foundries (except Investment)
SIC 3325: Steel Foundries, Not Elsewhere Classified
Sales Range less than $500
k
# of Employees 50
Plant Area 255,800
ft2
Annual Production 1,267,048
lb
Production Hrs. Annual 4,250
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,011,951 13,296,727
kWh
Electricity Demand $102,366 36,000
kW-mo/yr
Natural Gas $377,370 68,211
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $97,692 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $36,712

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $8,520 - - $8,520
-
kW-mo/yr
- - -
02 2.7121: Utilize daylight whenever possible in lieu of artificial light $5,314 $9,180 $4,950
86,596
kWh
$364
-
kW-mo/yr
- - -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,934 - $3,189
55,774
kWh
$745
-
kW-mo/yr
- - -
04 2.4133: Use most efficient type of electric motors $12,749 $19,400 $10,333
180,747
kWh
$2,416
-
kW-mo/yr
- - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,303 $1,000 $5,901
103,211
kWh
$402
-
kW-mo/yr
- - -
06 2.2414: Use waste heat from hot flue gases to preheat $16,575 $15,000 - - $16,575
-
MMBtu
- -
07 3.4151: Minimize water usage $21,594 $4,000 - - - $6,837
-
Tgal
$14,757
-
gal
08 2.4235: Remove or close off unneeded compressed air lines $1,800 $2,000 $1,800
31,482
kWh
- - - -
09 2.7231: Use radiant heater for spot heating $20,903 $15,000 - - $20,903
-
MMBtu
- -
TOTAL RECOMMENDED $97,692 $65,580 $26,173
457,810
kWh
$12,447
-
kW-mo/yr
$37,478
-
MMBtu
$6,837
-
Tgal
$14,757
-
gal
TOTAL IMPLEMENTED $36,712 $25,180 $10,851
189,807
kWh
$9,286
-
kW-mo/yr
$16,575
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs