ITAC Assessment: WI0420
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ITAC Assessment: WI0420
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Assessment Year 2002
Principal Product Battery Cases and Tops
NAICS
n/a
SIC 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 134,000
ft2
Annual Production 12,000,000
pieces
Production Hrs. Annual 8,400
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $229,471 9,070,888
kWh
Electricity Demand $139,606 15,090
kW-mo/yr
Electricity Fees $43,321 -
Natural Gas $56,714 8,897
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $54,760 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $7,759

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $41,849 $203,000 $41,849
1,567,383
kWh
- - -
02 2.7447: Install vinyl strip / high speed / air curtain doors $6,868 $933 - - $6,868
-
MMBtu
-
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,832 $1,601 $2,092
78,339
kWh
$740
-
kW-mo/yr
- -
04 3.7137: Replace cloth rags with paper towels $1,012 - - - - $1,012
-
lb
05 2.7111: Reduce illumination to minimum necessary levels $993 $2,094 $659
24,696
kWh
$334
-
kW-mo/yr
- -
06 2.4221: Install compressor air intakes in coolest locations $576 $640 $414
15,517
kWh
$162
-
kW-mo/yr
- -
07 2.7447: Install vinyl strip / high speed / air curtain doors $315 $543 - - $315
-
MMBtu
-
08 2.7142: Utilize higher efficiency lamps and/or ballasts $315 - $236
8,820
kWh
$79
-
kW-mo/yr
- -
TOTAL RECOMMENDED $54,760 $208,811 $45,250
1,694,755
kWh
$1,315
-
kW-mo/yr
$7,183
-
MMBtu
$1,012
-
lb
TOTAL IMPLEMENTED $7,759 $2,116 $414
15,517
kWh
$162
-
kW-mo/yr
$7,183
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs