ITAC Assessment: WI0386
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ITAC Assessment: WI0386
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Assessment Year 2001
Principal Product Pressure Sensitive Labels and Plastic Films
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 97
Plant Area 110,184
ft2
Annual Production 14,400
thousand feet
Production Hrs. Annual 8,400
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $75,195 1,994,431
kWh
Electricity Demand $58,440 4,795
kW-mo/yr
Electricity Fees $9,191 -
Natural Gas $64,785 12,051
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $57,868 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings
01 3.8142: Distill contaminated solvents for reuse $27,904 $20,000 - - - $12,600
-
gal
$(-1,224.0)
-
lb
$(-2,530.0) $19,058
02 3.6193: Install equipment (eg compactor) to reduce disposal costs $11,368 - - - - - $11,368
-
lb
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $4,197 $12,760 $3,046
77,374
kWh
$1,151
-
kW-mo/yr
- - - - -
04 2.7447: Install vinyl strip / high speed / air curtain doors $3,301 $2,460 - - $3,301
-
MMBtu
- - - -
05 2.2621: Modify refrigeration system to operate at a lower pressure $3,200 $9,600 $2,377
60,375
kWh
$823
-
kW-mo/yr
- - - - -
06 2.2437: Recover waste heat from equipment $2,502 $1,000 - - $2,502
-
MMBtu
- - - -
07 2.4221: Install compressor air intakes in coolest locations $1,586 $1,280 $1,142
29,015
kWh
$444
-
kW-mo/yr
- - - - -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $478 $90 $355
9,086
kWh
$123
-
kW-mo/yr
- - - - -
09 2.7243: Improve air circulation with destratification fans / other methods $1,641 $3,750 $(-462.0)
(-12,016)
kWh
- $2,103
-
MMBtu
- - - -
10 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,158 $627 $774
19,637
kWh
$384
-
kW-mo/yr
- - - - -
11 2.6218: Turn off equipment when not in use $533 - $319
8,206
kWh
$214
-
kW-mo/yr
- - - - -
TOTAL RECOMMENDED $57,868 $51,567 $7,551
191,677
kWh
$3,139
-
kW-mo/yr
$7,906
-
MMBtu
$12,600
-
gal
$10,144
-
lb
$(-2,530.0) $19,058
TOTAL IMPLEMENTED - - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs