ITAC Assessment: WI0381
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ITAC Assessment: WI0381
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Assessment Year 2000
Principal Product Secondary Machining
NAICS
n/a
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 83
Plant Area 98,500
ft2
Annual Production 2,150,000
pieces
Production Hrs. Annual 3,625
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $42,971 1,213,072
kWh
Electricity Demand $51,911 4,164
kW-mo/yr
Electricity Fees $4,293 -
Natural Gas $20,409 5,628
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $25,956 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $10,033

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings
01 2.7251: Reduce air conditioning load by evaporating water from roof $10,973 $29,550 $5,540
150,938
kWh
$6,094
-
kW-mo/yr
- $(-661.0)
-
Tgal
-
02 2.3131: Reschedule plant operations or reduce load to avoid peaks $4,183 $4,000 $1,991
54,220
kWh
$2,192
-
kW-mo/yr
- - -
03 2.7261: Install timers and/or thermostats $3,541 - - - $3,541
-
MMBtu
- -
04 2.1123: Install automatic stack damper $1,157 $1,000 - - $1,157
-
MMBtu
- -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,869 $8,223 $871
23,740
kWh
$998
-
kW-mo/yr
- - -
06 2.7135: Install occupancy sensors $242 $300 $242
6,741
kWh
- - - -
07 2.4221: Install compressor air intakes in coolest locations $1,293 $840 $484
13,189
kWh
$809
-
kW-mo/yr
- - -
08 2.2437: Recover waste heat from equipment $1,028 $1,300 - - $1,028
-
MMBtu
- -
09 3.6193: Install equipment (eg compactor) to reduce disposal costs $945 - - - - - $945
-
lb
10 2.4111: Utilize energy-efficient belts and other improved mechanisms $417 $687 $92
2,638
kWh
$325
-
kW-mo/yr
- - -
11 2.4111: Utilize energy-efficient belts and other improved mechanisms $184 - $114
3,224
kWh
$70
-
kW-mo/yr
- - -
12 2.3132: Recharge batteries on during off-peak demand periods $124 $300 - $124
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $25,956 $46,200 $9,334
254,690
kWh
$10,612
-
kW-mo/yr
$5,726
-
MMBtu
$(-661.0)
-
Tgal
$945
-
lb
TOTAL IMPLEMENTED $10,033 $6,600 $1,991
54,220
kWh
$2,316
-
kW-mo/yr
$5,726
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs