| Assessment Year | 2000 |
|---|---|
| Principal Product | Paints, Primers, and Coatings |
| NAICS |
n/a
|
| SIC | 2851: Paints, Varnishes, Lacquers, Enamels, and Allied Products |
| Sales Range | $10 M to 50M |
| # of Employees | 136 |
| Plant Area |
131,430
ft2
|
| Annual Production | 32,000,000
pieces
|
| Production Hrs. Annual | 4,000
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $132,732 | 2,811,841 |
kWh
|
$0.047 |
| Electricity Demand | $82,584 | 6,768 |
kW-mo/yr
|
$12.20 |
| Electricity Fees | $10,871 | - |
|
- |
| Natural Gas | $54,505 | 17,030 |
MMBtu
|
$3.20 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $428,633 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $40,045 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.132: Purchase new equipment to reduce material use / cost | $322,000 | $100,000 | - | - | - | - | $34,000 | $288,000 | |
| 02 | 4.448: Install automatic part storage / retreval system | $42,500 | $75,000 | - | - | - | - | $42,500 | - | |
| 03 | 4.426: Modify workload | $34,000 | $2,000 | - | - | - | - | $34,000 | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $9,097 | $26,587 |
$5,624
114,009
kWh
|
$3,473
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.7135: Install occupancy sensors | $4,012 | $12,000 |
$2,624
53,341
kWh
|
$1,388
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.3134: Shift from daytime to nighttime operation | $8,307 | - |
$8,307
157,386
kWh
|
- | - | - | - | - | |
| 07 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $2,711 | $8,000 | - | - | - |
$3,136
-
lb
|
$(-425.0) | - | |
| 08 | 2.1233: Analyze flue gas for proper air/fuel ratio | $2,394 | $500 | - | - |
$2,394
-
MMBtu
|
- | - | - | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $1,934 | $940 |
$1,062
21,395
kWh
|
$872
-
kW-mo/yr
|
- | - | - | - | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $514 | $120 |
$325
6,741
kWh
|
$189
-
kW-mo/yr
|
- | - | - | - | |
| 11 | 3.6192: Use a less expensive method of waste removal | $738 | - | - | - | - |
$738
-
lb
|
- | - | |
| 12 | 2.7447: Install vinyl strip / high speed / air curtain doors | $426 | $2,040 |
$(-17.0)
(-293)
kWh
|
- |
$443
-
MMBtu
|
- | - | - | |
| TOTAL RECOMMENDED | $428,633 | $227,187 |
$17,925
352,579
kWh
|
$5,922
-
kW-mo/yr
|
$2,837
-
MMBtu
|
$3,874
-
lb
|
$110,075 | $288,000 | ||
| TOTAL IMPLEMENTED | $40,045 | $12,660 |
$308
6,448
kWh
|
$189
-
kW-mo/yr
|
$2,837
-
MMBtu
|
$3,136
-
lb
|
$33,575 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs