| Assessment Year | 2012 |
|---|---|
| Principal Product | Tobacco |
| NAICS | 312230: Tobacco Manufacturing |
| SIC | 2141: Tobacco Stemming and Redrying |
| Sales Range | $100 M to 500M |
| # of Employees | 900 |
| Plant Area |
650,000
ft2
|
| Annual Production | 100,000,000
lb
|
| Production Hrs. Annual | 6,500
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,521,647 | 26,371,696 |
kWh
|
$0.058 |
| Electricity Demand | $895,899 | 64,037 |
kW-mo/yr
|
$13.99 |
| Electricity Fees | $(-15,797.0) | - |
|
- |
| Coal | $932,980 | 159,959 |
MMBtu
|
$5.83 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $378,819 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $191,102 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Coal Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $58,630 | $62,137 |
$31,751
550,277
kWh
|
$21,334
-
kW-mo/yr
|
- | - | - | $5,545 | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $12,071 | $40,919 |
$7,220
125,132
kWh
|
$4,851
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $582 | $562 |
$195
3,380
kWh
|
$97
-
kW-mo/yr
|
- | - | - | $290 | |
| 04 | 2.7134: Use photocell controls | $6,691 | $3,000 |
$3,264
56,576
kWh
|
$3,427
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,417 | $200 |
$4,699
81,445
kWh
|
$3,158
-
kW-mo/yr
|
- | - | $(-1,200.0) | $(-240.0) | |
| 06 | 2.2414: Use waste heat from hot flue gases to preheat | $51,369 | $125,000 | - | - |
$51,369
-
MMBtu
|
- | - | - | |
| 07 | 2.1331: Burn a less expensive grade of fuel | $186,985 | $44,020 | - | - |
$186,985
-
MMBtu
|
- | - | - | |
| 08 | 2.1241: Reduce excessive boiler blowdown | $732 | - | - | - |
$482
-
MMBtu
|
$250
-
Tgal
|
- | - | |
| 09 | 2.2121: Increase amount of condensate returned | $27,364 | $16,000 | - | - |
$10,739
-
MMBtu
|
$16,625
-
Tgal
|
- | - | |
| 10 | 2.2113: Repair or replace steam traps | $27,978 | $9,000 | - | - |
$27,978
-
MMBtu
|
- | - | - | |
| TOTAL RECOMMENDED | $378,819 | $300,838 |
$47,129
816,810
kWh
|
$32,867
-
kW-mo/yr
|
$277,553
-
MMBtu
|
$16,875
-
Tgal
|
$(-1,200.0) | $5,595 | ||
| TOTAL IMPLEMENTED | $191,102 | $256,818 |
$47,129
816,810
kWh
|
$32,867
-
kW-mo/yr
|
$90,086
-
MMBtu
|
$16,625
-
Tgal
|
$(-1,200.0) | $5,595 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Coal Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs