| Assessment Year | 1999 |
|---|---|
| Principal Product | Precision Steel Forgings |
| NAICS |
n/a
|
| SIC | 3462: Iron and Steel Forgings |
| Sales Range | $10 M to 50M |
| # of Employees | 175 |
| Plant Area |
140,000
ft2
|
| Annual Production | 0
units
|
| Production Hrs. Annual | 4,000
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $464,701 | 12,329,133 |
kWh
|
$0.038 |
| Electricity Demand | $217,037 | 50,902 |
kW-mo/yr
|
$4.26 |
| Electricity Fees | $47,751 | - |
|
- |
| Natural Gas | $221,192 | 70,801 |
MMBtu
|
$3.12 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $160,508 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.126: Install sensors to detect defects | $110,000 | $35,000 | - | - | - | - | - | $110,000 | - | |
| 02 | 2.4226: Use / purchase optimum sized compressor | $18,943 | $2,000 |
$18,943
456,331
kWh
|
- | - | - | - | - | - | |
| 03 | 2.4221: Install compressor air intakes in coolest locations | $13,721 | $2,220 |
$10,910
262,896
kWh
|
$2,811
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 3.8142: Distill contaminated solvents for reuse | $7,838 | $9,700 | - | - | - |
$9,686
-
gal
|
$(-464.0)
-
lb
|
$(-869.0) | $(-515.0) | |
| 05 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $7,479 | - | - | - | - | - |
$7,479
-
lb
|
- | - | |
| 06 | 2.7447: Install vinyl strip / high speed / air curtain doors | $1,030 | $3,850 |
$(-50.0)
(-1,172)
kWh
|
- |
$1,080
-
MMBtu
|
- | - | - | - | |
| 07 | 2.2511: Insulate bare equipment | $972 | $672 | - | - |
$972
-
MMBtu
|
- | - | - | - | |
| 08 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $525 | $888 |
$368
8,792
kWh
|
$157
-
kW-mo/yr
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $160,508 | $54,330 |
$30,171
726,847
kWh
|
$2,968
-
kW-mo/yr
|
$2,052
-
MMBtu
|
$9,686
-
gal
|
$7,015
-
lb
|
$109,131 | $(-515.0) | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs