ITAC Assessment: WI0352
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ITAC Assessment: WI0352
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Assessment Year 1999
Principal Product Precision Steel Forgings
NAICS
n/a
SIC 3462: Iron and Steel Forgings
Sales Range $10
M
to 50
M
# of Employees 175
Plant Area 140,000
ft2
Annual Production 0
units
Production Hrs. Annual 4,000
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $464,701 12,329,133
kWh
Electricity Demand $217,037 50,902
kW-mo/yr
Electricity Fees $47,751 -
Natural Gas $221,192 70,801
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $160,508 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings
01 4.126: Install sensors to detect defects $110,000 $35,000 - - - - - $110,000 -
02 2.4226: Use / purchase optimum sized compressor $18,943 $2,000 $18,943
456,331
kWh
- - - - - -
03 2.4221: Install compressor air intakes in coolest locations $13,721 $2,220 $10,910
262,896
kWh
$2,811
-
kW-mo/yr
- - - - -
04 3.8142: Distill contaminated solvents for reuse $7,838 $9,700 - - - $9,686
-
gal
$(-464.0)
-
lb
$(-869.0) $(-515.0)
05 3.6193: Install equipment (eg compactor) to reduce disposal costs $7,479 - - - - - $7,479
-
lb
- -
06 2.7447: Install vinyl strip / high speed / air curtain doors $1,030 $3,850 $(-50.0)
(-1,172)
kWh
- $1,080
-
MMBtu
- - - -
07 2.2511: Insulate bare equipment $972 $672 - - $972
-
MMBtu
- - - -
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $525 $888 $368
8,792
kWh
$157
-
kW-mo/yr
- - - - -
TOTAL RECOMMENDED $160,508 $54,330 $30,171
726,847
kWh
$2,968
-
kW-mo/yr
$2,052
-
MMBtu
$9,686
-
gal
$7,015
-
lb
$109,131 $(-515.0)
TOTAL IMPLEMENTED - - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs