| Assessment Year | 1999 |
|---|---|
| Principal Product | Gaskets |
| NAICS |
n/a
|
| SIC | 3053: Gaskets, Packing, and Sealing Devices |
| Sales Range | $50 M to 100M |
| # of Employees | 425 |
| Plant Area |
170,609
ft2
|
| Annual Production | 100,000,000
pieces
|
| Production Hrs. Annual | 6,585
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $184,059 | 6,048,066 |
kWh
|
$0.030 |
| Electricity Demand | $122,860 | 13,095 |
kW-mo/yr
|
$9.38 |
| Electricity Fees | $5,148 | - |
|
- |
| Natural Gas | $52,678 | 11,689 |
MMBtu
|
$4.51 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $142,286 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $12,571 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.126: Install sensors to detect defects | $78,000 | $35,000 | - | - | - | - | - | $78,000 | - | - | |
| 02 | 3.4114: Replace city water with recycled water via cooling tower | $21,791 | $22,000 |
$(-1,053.0)
(-32,825)
kWh
|
$(-593.0)
-
kW-mo/yr
|
- |
$23,937
-
Tgal
|
- | - | - | $(-500.0) | |
| 03 | 2.8121: Apply for tax-free status for energy purchases | $15,973 | - | - | - | - | - | - | - | $15,973 | - | |
| 04 | 2.8113: Purchase gas directly from a contract gas supplier | $8,207 | $500 | - | - | - | - | - | - | $8,207 | - | |
| 05 | 2.2437: Recover waste heat from equipment | $5,553 | $2,000 | - | - |
$5,553
-
MMBtu
|
- | - | - | - | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $2,669 | $740 |
$1,907
59,496
kWh
|
$762
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 07 | 3.7137: Replace cloth rags with paper towels | $3,040 | - | - | - | - | - | - | - | $3,040 | - | |
| 08 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $2,689 | - | - | - | - | - |
$2,689
-
lb
|
- | - | - | |
| 09 | 2.3132: Recharge batteries on during off-peak demand periods | $2,562 | $500 | - |
$2,562
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 10 | 2.7261: Install timers and/or thermostats | $1,014 | $1,400 | - | - |
$1,014
-
MMBtu
|
- | - | - | - | - | |
| 11 | 2.7135: Install occupancy sensors | $788 | $2,400 |
$226
7,034
kWh
|
$562
-
kW-mo/yr
|
- | - | - | - | - | - | |
| TOTAL RECOMMENDED | $142,286 | $64,540 |
$1,080
33,705
kWh
|
$3,293
-
kW-mo/yr
|
$6,567
-
MMBtu
|
$23,937
-
Tgal
|
$2,689
-
lb
|
$78,000 | $27,220 | $(-500.0) | ||
| TOTAL IMPLEMENTED | $12,571 | $4,800 |
$226
7,034
kWh
|
$3,124
-
kW-mo/yr
|
$1,014
-
MMBtu
|
- | - | - | $8,207 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs