| Assessment Year | 1997 |
|---|---|
| Principal Product | Home Furnishings |
| NAICS |
n/a
|
| SIC | 3645: Residential Electric Lighting Fixtures |
| Sales Range | $10 M to 50M |
| # of Employees | 530 |
| Plant Area |
454,900
ft2
|
| Annual Production | 375,000
pieces
|
| Production Hrs. Annual | 3,000
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $114,287 | 2,758,499 |
kWh
|
$0.041 |
| Electricity Demand | $168,128 | 12,053 |
kW-mo/yr
|
$13.95 |
| Electricity Fees | $17,026 | - |
|
- |
| Natural Gas | $187,744 | 51,283 |
MMBtu
|
$3.66 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $173,533 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $142,548 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (haz) Savings | Personnel Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $119,620 | $15,000 | - | - | - | - | - | $119,620 | |
| 02 | 2.7314: Reduce ventilation air | $10,493 | $15,000 |
$1,504
34,584
kWh
|
- |
$8,989
-
MMBtu
|
- | - | - | |
| 03 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $7,560 | $5,000 | - | - | - |
$7,560
-
lb
|
- | - | |
| 04 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $10,200 | $15,000 |
$7,904
181,419
kWh
|
$9,856
-
kW-mo/yr
|
$(-7,560.0)
-
MMBtu
|
- | - | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $7,755 | $330 |
$3,857
88,511
kWh
|
$3,898
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $1,526 | $1,380 |
$522
12,016
kWh
|
$1,004
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $7,982 | - | - |
$8,332
-
kW-mo/yr
|
- | - | $(-350.0) | - | |
| 08 | 2.1233: Analyze flue gas for proper air/fuel ratio | $5,333 | $500 | - | - |
$5,333
-
MMBtu
|
- | - | - | |
| 09 | 2.7447: Install vinyl strip / high speed / air curtain doors | $2,280 | $1,120 | - | - |
$2,280
-
MMBtu
|
- | - | - | |
| 10 | 4.321: Optimize production lot sizes and inventories | $784 | - | - | - | - | - | - | $784 | |
| TOTAL RECOMMENDED | $173,533 | $53,330 |
$13,787
316,530
kWh
|
$23,090
-
kW-mo/yr
|
$9,042
-
MMBtu
|
$7,560
-
lb
|
$(-350.0) | $120,404 | ||
| TOTAL IMPLEMENTED | $142,548 | $21,950 |
$3,857
88,511
kWh
|
$3,898
-
kW-mo/yr
|
$7,613
-
MMBtu
|
$7,560
-
lb
|
- | $119,620 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs