ITAC Assessment: UM0262
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ITAC Assessment: UM0262
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Assessment Year 2004
Principal Product Resistance Welding Units
NAICS 333992: Welding and Soldering Equipment Manufacturing
SIC 3548: Electric and Gas Welding and Soldering Equipment
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area 75,000
ft2
Annual Production 5,600
pieces
Production Hrs. Annual 4,420
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $49,593 1,023,920
kWh
Electricity Demand $12,745 3,723
kW-mo/yr
Electricity Fees $1,494 -
Natural Gas $22,933 2,945
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $19,848 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,194

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.7444: Close holes and openings in building such as broken windows $3,974 $1,200 - - $4,074
-
MMBtu
$(-100.0)
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,373 $300 $2,830
58,432
kWh
$543
-
kW-mo/yr
- -
03 2.7229: Air condition only space necessary $2,293 $1,410 - - $2,293
-
MMBtu
-
04 2.2437: Recover waste heat from equipment $2,197 $500 - - $2,197
-
MMBtu
-
05 2.4231: Reduce the pressure of compressed air to the minimum required $1,427 $1,910 $1,197
24,720
kWh
$230
-
kW-mo/yr
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $1,194 $1,248 $1,002
20,685
kWh
$192
-
kW-mo/yr
- -
07 2.7135: Install occupancy sensors $4,751 $27,856 $4,751
98,103
kWh
- - -
08 2.4239: Eliminate or reduce compressed air usage $639 $1,000 $536
11,077
kWh
$103
-
kW-mo/yr
- -
TOTAL RECOMMENDED $19,848 $35,424 $10,316
213,017
kWh
$1,068
-
kW-mo/yr
$8,564
-
MMBtu
$(-100.0)
TOTAL IMPLEMENTED $1,194 $1,248 $1,002
20,685
kWh
$192
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs