ITAC Assessment: WI0283
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ITAC Assessment: WI0283
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Assessment Year 1996
Principal Product Bottle washers and variety of sub-contract work
NAICS
n/a
SIC 3565: Packaging Machinery
Sales Range $5
M
to 10
M
# of Employees 100
Plant Area 95,000
ft2
Annual Production 22
pieces
Production Hrs. Annual 5,250
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $26,021 880,715
kWh
Electricity Demand $22,013 2,517
kW-mo/yr
Electricity Fees $4,072 -
Natural Gas $41,224 8,798
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $30,929 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $22,027

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Gaseous Waste Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 3.2123: Convert to high volume low pressure (hvlp) paint guns $9,545 $500 - - - - $9,545
-
lb
- - -
02 2.8113: Purchase gas directly from a contract gas supplier $5,710 $500 - - - - - - $5,710 -
03 3.1175: Use a different or recycled raw material $5,530 - - - - - - - - $5,530
04 3.1191: Change procedures / equipment / operating conditions $4,200 $500 - - - - - $4,200 - -
05 3.6193: Install equipment (eg compactor) to reduce disposal costs $1,835 - - - - $1,835
-
lb
- - - -
06 2.7447: Install vinyl strip / high speed / air curtain doors $1,005 $608 - - $1,005
-
MMBtu
- - - - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $674 $240 $446
14,361
kWh
$228
-
kW-mo/yr
- - - - - -
08 2.4221: Install compressor air intakes in coolest locations $431 $640 $252
8,206
kWh
$179
-
kW-mo/yr
- - - - - -
09 2.8112: Combine utility meters $567 $1,000 - - - - - - $567 -
10 2.1311: Replace electrically-operated equipment with fossil fuel equipment $539 $3,500 $512
16,413
kWh
$373
-
kW-mo/yr
$(-346.0)
-
MMBtu
- - - - -
11 2.4111: Utilize energy-efficient belts and other improved mechanisms $349 - $181
5,862
kWh
$168
-
kW-mo/yr
- - - - - -
12 2.7314: Reduce ventilation air $319 $500 $136
4,396
kWh
- $183
-
MMBtu
- - - - -
13 2.7142: Utilize higher efficiency lamps and/or ballasts $225 $102 $147
4,689
kWh
$78
-
kW-mo/yr
- - - - - -
TOTAL RECOMMENDED $30,929 $8,090 $1,674
53,927
kWh
$1,026
-
kW-mo/yr
$842
-
MMBtu
$1,835
-
lb
$9,545
-
lb
$4,200 $6,277 $5,530
TOTAL IMPLEMENTED $22,027 $2,950 $910
29,308
kWh
$474
-
kW-mo/yr
$1,188
-
MMBtu
- $9,545
-
lb
$4,200 $5,710 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Gaseous Waste Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs