| Assessment Year | 1996 |
|---|---|
| Principal Product | Steel Tubing |
| NAICS |
n/a
|
| SIC | 3317: Steel Pipe and Tubes |
| Sales Range | $10 M to 50M |
| # of Employees | 95 |
| Plant Area |
431,235
ft2
|
| Annual Production | 110,000
ton
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $367,150 | 9,856,389 |
kWh
|
$0.037 |
| Electricity Demand | $368,767 | 26,989 |
kW-mo/yr
|
$13.66 |
| Electricity Fees | $34,119 | - |
|
- |
| Natural Gas | $168,635 | 36,070 |
MMBtu
|
$4.68 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $133,219 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $18,332 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7447: Install vinyl strip / high speed / air curtain doors | $33,184 | $80,000 |
$(-5,866.0)
(-150,059)
kWh
|
- |
$39,050
-
MMBtu
|
- | - | |
| 02 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $30,144 | $12,950 |
$26,604
680,539
kWh
|
$20,922
-
kW-mo/yr
|
$(-17,382.0)
-
MMBtu
|
- | - | |
| 03 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $19,250 | - | - |
$19,250
-
kW-mo/yr
|
- | - | - | |
| 04 | 3.4114: Replace city water with recycled water via cooling tower | $19,457 | $15,000 |
$1,167
29,894
kWh
|
- | - |
$18,290
-
Tgal
|
- | |
| 05 | 2.7243: Improve air circulation with destratification fans / other methods | $11,051 | $26,220 |
$(-2,493.0)
(-63,892)
kWh
|
- |
$13,544
-
MMBtu
|
- | - | |
| 06 | 3.6193: Install equipment (eg compactor) to reduce disposal costs | $8,879 | - | - | - | - | - |
$8,879
-
lb
|
|
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,899 | $210 |
$4,729
121,043
kWh
|
$2,170
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.4221: Install compressor air intakes in coolest locations | $870 | $740 |
$306
7,913
kWh
|
$564
-
kW-mo/yr
|
- | - | - | |
| 09 | 2.1123: Install automatic stack damper | $931 | $1,100 | - | - |
$931
-
MMBtu
|
- | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,554 | $701 |
$1,745
44,549
kWh
|
$809
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $133,219 | $136,921 |
$26,192
669,987
kWh
|
$43,715
-
kW-mo/yr
|
$36,143
-
MMBtu
|
$18,290
-
Tgal
|
$8,879
-
lb
|
||
| TOTAL IMPLEMENTED | $18,332 | $911 |
$6,474
165,592
kWh
|
$2,979
-
kW-mo/yr
|
- | - |
$8,879
-
lb
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs