ITAC Assessment: WI0278
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ITAC Assessment: WI0278
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Assessment Year 1996
Principal Product Corrugated shipping products
NAICS
n/a
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $10
M
to 50
M
# of Employees 240
Plant Area 160,000
ft2
Annual Production 40,000
ton
Production Hrs. Annual 6,800
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $358,633 4,447,831
kWh
Electricity Demand $128,325 10,675
kW-mo/yr
Electricity Fees $8,792 -
Natural Gas $214,432 57,825
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $201,299 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $46,768

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings
01 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat $141,768 $412,500 $160,820
3,740,035
kWh
$83,292
-
kW-mo/yr
$(-68,684.0)
-
MMBtu
- $(-33,660.0)
02 2.6232: Install set-back timers $15,919 $2,400 - - $15,919
-
MMBtu
- -
03 2.8113: Purchase gas directly from a contract gas supplier $11,230 $500 - - $11,230
-
MMBtu
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $6,105 $11,072 $4,398
102,286
kWh
$1,707
-
kW-mo/yr
- - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,241 $1,786 $680
15,826
kWh
$561
-
kW-mo/yr
- - -
06 3.4151: Minimize water usage $5,933 $1,000 - - - $5,933
-
Tgal
-
07 2.6218: Turn off equipment when not in use $5,818 - $2,994
69,754
kWh
$2,824
-
kW-mo/yr
- - -
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $976 $505 $577
13,482
kWh
$399
-
kW-mo/yr
- - -
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $546 - $319
7,327
kWh
$227
-
kW-mo/yr
- - -
10 2.7243: Improve air circulation with destratification fans / other methods $4,441 $8,360 $(-826.0)
(-19,343)
kWh
- $5,267
-
MMBtu
- -
11 2.2414: Use waste heat from hot flue gases to preheat $3,999 $10,000 - - $3,999
-
MMBtu
- -
12 2.4221: Install compressor air intakes in coolest locations $1,899 $740 $1,218
28,429
kWh
$681
-
kW-mo/yr
- - -
13 3.4151: Minimize water usage $1,424 - - - - $1,424
-
Tgal
-
TOTAL RECOMMENDED $201,299 $448,863 $170,180
3,957,796
kWh
$89,691
-
kW-mo/yr
$(-32,269.0)
-
MMBtu
$7,357
-
Tgal
$(-33,660.0)
TOTAL IMPLEMENTED $46,768 $14,640 $4,531
105,510
kWh
$3,732
-
kW-mo/yr
$31,148
-
MMBtu
$7,357
-
Tgal
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs