ITAC Assessment: WI0275
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ITAC Assessment: WI0275
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Assessment Year 1996
Principal Product Injection molded plastic products
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 90
Plant Area 65,000
ft2
Annual Production 3,000,000
lb
Production Hrs. Annual 6,120
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $219,489 2,810,961
kWh
Electricity Demand $86,659 7,166
kW-mo/yr
Electricity Fees $1,040 -
Natural Gas $18,508 5,438
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $20,995 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $2,342

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
01 2.1311: Replace electrically-operated equipment with fossil fuel equipment $6,083 $1,400 $4,016
90,563
kWh
$3,378
-
kW-mo/yr
$(-1,311.0)
-
MMBtu
-
02 2.2621: Modify refrigeration system to operate at a lower pressure $4,633 $14,000 $3,261
73,564
kWh
$1,372
-
kW-mo/yr
- -
03 2.7447: Install vinyl strip / high speed / air curtain doors $3,271 $3,200 - - $3,271
-
MMBtu
-
04 2.7447: Install vinyl strip / high speed / air curtain doors $588 $450 - - $588
-
MMBtu
-
05 2.3134: Shift from daytime to nighttime operation $1,984 - - $1,984
-
kW-mo/yr
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $1,750 $3,184 $1,288
18,464
kWh
$462
-
kW-mo/yr
- -
07 2.7135: Install occupancy sensors $1,013 $600 $1,013
22,860
kWh
- - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $344 $591 $161
3,517
kWh
$183
-
kW-mo/yr
- -
09 3.1194: Use automatic flow control $676 $200 - - - $676
-
Tgal
10 2.7261: Install timers and/or thermostats $653 $200 - - $653
-
MMBtu
-
TOTAL RECOMMENDED $20,995 $23,825 $9,739
208,968
kWh
$7,379
-
kW-mo/yr
$3,201
-
MMBtu
$676
-
Tgal
TOTAL IMPLEMENTED $2,342 $1,000 $1,013
22,860
kWh
- $653
-
MMBtu
$676
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs