ITAC Assessment: WI0243
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ITAC Assessment: WI0243
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Assessment Year 1995
Principal Product Wax for investment casting
NAICS
n/a
SIC 2911: Petroleum Refining
Sales Range $10
M
to 50
M
# of Employees 40
Plant Area 95,000
ft2
Annual Production 7,000,000
lb
Production Hrs. Annual 2,550
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $68,470 920,281
kWh
Natural Gas $75,669 21,812
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $34,819 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $9,646

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings
01 2.1213: Direct warmest air to combustion intake $4,132 $10,000 - $4,132
-
MMBtu
- -
02 2.7261: Install timers and/or thermostats $6,975 $400 - $6,975
-
MMBtu
- -
03 2.1224: Replace boiler $3,712 $12,000 - $3,712
-
MMBtu
- -
04 2.1311: Replace electrically-operated equipment with fossil fuel equipment $2,111 $6,000 $2,635
35,463
kWh
$(-524.0)
-
MMBtu
- -
05 2.3191: Use demand controller or load shedder $1,773 $1,500 $1,773
-
kWh
- - -
06 2.7447: Install vinyl strip / high speed / air curtain doors $1,126 $538 - $1,126
-
MMBtu
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $898 $1,796 $898
12,016
kWh
- - -
08 2.7241: Install outside air damper / economizer on hvac unit $445 $700 $445
5,862
kWh
- - -
09 2.2511: Insulate bare equipment $248 $672 - $248
-
MMBtu
- -
10 3.3128: Utilize other methods to remove contaminants $13,399 $9,000 - $(-500.0)
-
MMBtu
$17,019
-
lb
$(-3,120.0)
TOTAL RECOMMENDED $34,819 $42,606 $5,751
53,341
kWh
$15,169
-
MMBtu
$17,019
-
lb
$(-3,120.0)
TOTAL IMPLEMENTED $9,646 $3,696 $2,671
12,016
kWh
$6,975
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs