ITAC Assessment: WI0220
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ITAC Assessment: WI0220
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Assessment Year 1994
Principal Product Custom Molded Fiberglass, Reinforced plastic parts for varie
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $1
M
to 5
M
# of Employees 180
Plant Area 250,000
ft2
Annual Production 22,500,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $412,284 6,346,131
kWh
Natural Gas $255,223 74,784
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $22,858 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $9,380

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.2414: Use waste heat from hot flue gases to preheat $6,282 $20,000 - $6,282
-
MMBtu
02 2.1233: Analyze flue gas for proper air/fuel ratio $1,005 $500 - $1,005
-
MMBtu
03 2.2136: Install / repair insulation on steam lines $4,811 $3,581 - $4,811
-
MMBtu
04 2.7142: Utilize higher efficiency lamps and/or ballasts $3,994 $4,917 $3,994
61,547
kWh
-
05 2.7135: Install occupancy sensors $254 $300 $254
3,810
kWh
-
06 2.4221: Install compressor air intakes in coolest locations $3,037 $960 $3,037
46,893
kWh
-
07 2.7447: Install vinyl strip / high speed / air curtain doors $2,111 $2,550 - $2,111
-
MMBtu
08 2.3131: Reschedule plant operations or reduce load to avoid peaks $789 - $789
-
kWh
-
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $575 $120 $575
8,792
kWh
-
TOTAL RECOMMENDED $22,858 $32,928 $8,649
121,042
kWh
$14,209
-
MMBtu
TOTAL IMPLEMENTED $9,380 $8,618 $4,569
70,339
kWh
$4,811
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs