ITAC Assessment: WI0152
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ITAC Assessment: WI0152
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Assessment Year 1992
Principal Product DOORS, STEAM GENERATORS
NAICS
n/a
SIC 3743: Railroad Equipment
Sales Range $50
M
to 100
M
# of Employees 450
Plant Area
n/a
Annual Production 62,726
pieces
Production Hrs. Annual 5,300
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $450,415 5,280,188
kWh
Natural Gas $152,576 57,534
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $65,744 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $36,538

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $6,294 $29 $6,294
73,857
kWh
- -
02 3.4115: Recover and reuse cooling water $11,189 $15 $(-5,620.0)
(-65,944)
kWh
- $16,809
03 2.3132: Recharge batteries on during off-peak demand periods $8,842 - $8,842
-
kWh
- -
04 2.3131: Reschedule plant operations or reduce load to avoid peaks $2,429 - $6,679
-
kWh
- $(-4,250.0)
05 2.6212: Turn off equipment during breaks, reduce operating time $7,557 $3,000 $7,419
87,046
kWh
$138
-
MMBtu
-
06 2.4322: Use or replace with energy efficient substitutes $2,351 $12,000 - $287
-
MMBtu
$2,064
07 2.7231: Use radiant heater for spot heating $9,809 $41,400 - $7,465
-
MMBtu
$2,344
08 2.1233: Analyze flue gas for proper air/fuel ratio $5,647 $500 - $5,647
-
MMBtu
-
09 2.7221: Lower temperature during the winter season and vice-versa $6,814 - - $6,814
-
MMBtu
-
10 2.4221: Install compressor air intakes in coolest locations $2,153 $1,650 $2,153
25,205
kWh
- -
11 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,832 - $1,832
21,395
kWh
- -
12 2.7447: Install vinyl strip / high speed / air curtain doors $827 $2,800 - $827
-
MMBtu
-
TOTAL RECOMMENDED $65,744 $61,394 $27,599
141,559
kWh
$21,178
-
MMBtu
$16,967
TOTAL IMPLEMENTED $36,538 $19,965 $3,952
46,307
kWh
$13,713
-
MMBtu
$18,873
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs