ITAC Assessment: UM0369
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ITAC Assessment: UM0369
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Assessment Year 2010
Principal Product Processed steel coils
NAICS 336370: Motor Vehicle Metal Stamping
SIC 3465: Automotive Stampings
Sales Range $50
M
to 100
M
# of Employees 90
Plant Area 400,000
ft2
Annual Production 500,000
ton
Production Hrs. Annual 7,488
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $200,631 4,435,480
kWh
Electricity Demand $173,515 10,832
kW-mo/yr
Natural Gas $118,639 19,434
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $42,479 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $35,278

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7135: Install occupancy sensors $8,910 $1,680 $8,910
197,000
kWh
- -
02 2.6211: Conserve energy by efficient use of vending machines $4,068 $10 $896
19,800
kWh
$3,172
-
kW-mo/yr
-
03 2.4221: Install compressor air intakes in coolest locations $695 $2,500 $695
9,834
kWh
- -
04 2.4231: Reduce the pressure of compressed air to the minimum required $443 $2,210 $283
6,256
kWh
$160
-
kW-mo/yr
-
05 2.7243: Improve air circulation with destratification fans / other methods $12,318 $21,700 - - $12,318
-
MMBtu
06 2.7442: Keep doors and windows shut when not on use $11,181 $2,254 - - $11,181
-
MMBtu
07 2.7447: Install vinyl strip / high speed / air curtain doors $1,409 $1,874 - - $1,409
-
MMBtu
08 2.2123: Insulate feedwater tank $1,281 $1,449 - - $1,281
-
MMBtu
09 2.2414: Use waste heat from hot flue gases to preheat $1,164 $1,000 - - $1,164
-
MMBtu
10 2.1233: Analyze flue gas for proper air/fuel ratio $1,010 $1,300 - - $1,010
-
MMBtu
TOTAL RECOMMENDED $42,479 $35,977 $10,784
232,890
kWh
$3,332
-
kW-mo/yr
$28,363
-
MMBtu
TOTAL IMPLEMENTED $35,278 $30,434 $9,605
206,834
kWh
- $25,673
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs