ITAC Assessment: UM0342
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ITAC Assessment: UM0342
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Assessment Year 2008
Principal Product Automotive Headliners
NAICS 336360: Motor Vehicle Seating and Interior Trim Manufacturing
SIC 2396: Automotive Trimmings, Apparel Findings, and Related Products
Sales Range $50
M
to 100
M
# of Employees 199
Plant Area 160,000
ft2
Annual Production 1,500,000
pieces
Production Hrs. Annual 4,160
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $306,145 6,807,665
kWh
Electricity Demand $294,490 18,437
kW-mo/yr
Electricity Fees $7,241 -
Natural Gas $32,814 3,336
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $31,231 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $10,111

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7243: Improve air circulation with destratification fans / other methods $9,661 $7,350 $(-622.0)
(-6,989)
kWh
- $10,283
-
MMBtu
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $9,313 $7,500 $5,031
111,855
kWh
$4,282
-
kW-mo/yr
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $5,736 $13,776 $2,424
53,914
kWh
$3,312
-
kW-mo/yr
-
04 2.7314: Reduce ventilation air $2,824 $1,228 - - $2,824
-
MMBtu
05 2.4221: Install compressor air intakes in coolest locations $1,462 $515 $791
17,586
kWh
$671
-
kW-mo/yr
-
06 2.3132: Recharge batteries on during off-peak demand periods $1,437 - - $1,437
-
kW-mo/yr
-
07 2.7447: Install vinyl strip / high speed / air curtain doors $798 $638 - - $798
-
MMBtu
TOTAL RECOMMENDED $31,231 $31,007 $7,624
176,366
kWh
$9,702
-
kW-mo/yr
$13,905
-
MMBtu
TOTAL IMPLEMENTED $10,111 $8,138 $5,031
111,855
kWh
$4,282
-
kW-mo/yr
$798
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs