ITAC Assessment: UM0327
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ITAC Assessment: UM0327
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Assessment Year 2007
Principal Product Transportation Equipment Manufacturing
NAICS 336330: Motor Vehicle Steering and Suspension Components (except Spring) Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $50
M
to 100
M
# of Employees 250
Plant Area 189,000
ft2
Annual Production 2,993,441
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $574,608 11,292,083
kWh
Electricity Demand $92,680 26,569
kW-mo/yr
Electricity Fees $15,684 -
Natural Gas $384,197 42,442
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $66,366 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $29,200

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $24,123 $9,375 $21,312
418,785
kWh
$2,811
-
kW-mo/yr
- -
02 2.7447: Install vinyl strip / high speed / air curtain doors $18,136 $9,406 - - $18,136
-
MMBtu
-
03 2.2425: Use flue gases to heat process or service water $9,041 $6,735 - - - $9,041
-
MMBtu
04 2.4239: Eliminate or reduce compressed air usage $6,637 $2,140 $5,977
117,440
kWh
$660
-
kW-mo/yr
- -
05 2.1233: Analyze flue gas for proper air/fuel ratio $4,516 $1,000 - - - $4,516
-
MMBtu
06 2.4221: Install compressor air intakes in coolest locations $1,955 $787 $1,728
33,949
kWh
$227
-
kW-mo/yr
- -
07 2.7111: Reduce illumination to minimum necessary levels $981 $1,000 $867
17,035
kWh
$114
-
kW-mo/yr
- -
08 2.2514: Cover open tanks $561 $275 - - $561
-
MMBtu
-
09 2.7493: Use double or triple glazed windows to maintain higher relative humidity and to reduce heat losses $416 $780 - - $416
-
MMBtu
-
TOTAL RECOMMENDED $66,366 $31,498 $29,884
587,209
kWh
$3,812
-
kW-mo/yr
$19,113
-
MMBtu
$13,557
-
MMBtu
TOTAL IMPLEMENTED $29,200 $10,650 $21,312
418,785
kWh
$2,811
-
kW-mo/yr
$561
-
MMBtu
$4,516
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings LPG Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs