| Assessment Year | 2007 |
|---|---|
| Principal Product | flexible and rigid foam |
| NAICS | 326150: Urethane and Other Foam Product (except Polystyrene) Manufacturing |
| SIC | 3086: Plastics Foam Products |
| Sales Range | $10 M to 50M |
| # of Employees | 176 |
| Plant Area |
58,000
ft2
|
| Annual Production | 5,600,000
pieces
|
| Production Hrs. Annual | 7,200
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $304,006 | 4,276,400 |
kWh
|
$0.071 |
| Electricity Demand | $78,884 | 7,204 |
kW-mo/yr
|
$10.95 |
| Electricity Fees | $7,174 | - |
|
- |
| Natural Gas | $99,054 | 9,946 |
MMBtu
|
$9.96 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $121,835 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $73,562 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4239: Eliminate or reduce compressed air usage | $56,621 | $14,400 |
$45,054
633,762
kWh
|
$11,567
-
kW-mo/yr
|
- | |
| 02 | 2.7314: Reduce ventilation air | $22,071 | $17,000 | - | - |
$22,071
-
MMBtu
|
|
| 03 | 2.2437: Recover waste heat from equipment | $12,908 | $3,000 | - | - |
$12,908
-
MMBtu
|
|
| 04 | 2.7221: Lower temperature during the winter season and vice-versa | $9,212 | - | - | - |
$9,212
-
MMBtu
|
|
| 05 | 2.2511: Insulate bare equipment | $7,856 | $4,379 |
$7,856
86,334
kWh
|
- | - | |
| 06 | 2.7447: Install vinyl strip / high speed / air curtain doors | $7,729 | $1,620 | - | - |
$7,729
-
MMBtu
|
|
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,586 | $2,640 |
$1,829
25,726
kWh
|
$757
-
kW-mo/yr
|
- | |
| 08 | 2.7111: Reduce illumination to minimum necessary levels | $2,151 | $1,000 |
$1,553
21,840
kWh
|
$598
-
kW-mo/yr
|
- | |
| 09 | 2.4221: Install compressor air intakes in coolest locations | $701 | $400 |
$558
7,849
kWh
|
$143
-
kW-mo/yr
|
- | |
| TOTAL RECOMMENDED | $121,835 | $44,439 |
$56,850
775,511
kWh
|
$13,065
-
kW-mo/yr
|
$51,920
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $73,562 | $16,020 |
$45,054
633,762
kWh
|
$11,567
-
kW-mo/yr
|
$16,941
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs