| Assessment Year | 2007 |
|---|---|
| Principal Product | various metal rivets for use as fasteners |
| NAICS | 332722: Bolt, Nut, Screw, Rivet, and Washer Manufacturing |
| SIC | 3452: Bolts, Nuts, Screws, Rivets, and Washers |
| Sales Range | $5 M to 10M |
| # of Employees | 35 |
| Plant Area |
56,000
ft2
|
| Annual Production | 720,000,000
pieces
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $118,678 | 1,616,160 |
kWh
|
$0.073 |
| Electricity Demand | $50,870 | 5,384 |
kW-mo/yr
|
$9.45 |
| Electricity Fees | $1,200 | - |
|
- |
| Natural Gas | $59,689 | 5,956 |
MMBtu
|
$10.02 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $62,131 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $55,837 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.7243: Improve air circulation with destratification fans / other methods | $7,469 | $3,500 |
$(-516.0)
(-7,032)
kWh
|
$(-91.0)
-
kW-mo/yr
|
$8,076
-
MMBtu
|
|
| 02 | 2.2511: Insulate bare equipment | $7,978 | $1,000 | - | - |
$7,978
-
MMBtu
|
|
| 03 | 2.4239: Eliminate or reduce compressed air usage | $15,247 | $2,653 |
$12,879
175,389
kWh
|
$2,368
-
kW-mo/yr
|
- | |
| 04 | 2.6218: Turn off equipment when not in use | $6,815 | $500 |
$5,757
78,400
kWh
|
$1,058
-
kW-mo/yr
|
- | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $6,347 | $8,175 |
$5,241
71,372
kWh
|
$1,106
-
kW-mo/yr
|
- | |
| 06 | 2.4239: Eliminate or reduce compressed air usage | $6,157 | $1,836 |
$5,203
70,850
kWh
|
$954
-
kW-mo/yr
|
- | |
| 07 | 2.7491: Insulate glazing, walls, ceilings, and roofs | $1,934 | $6,822 | - | - |
$1,934
-
MMBtu
|
|
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $4,360 | $100 |
$3,680
50,111
kWh
|
$680
-
kW-mo/yr
|
- | |
| 09 | 2.4235: Remove or close off unneeded compressed air lines | $2,628 | $4,248 |
$2,628
35,794
kWh
|
- | - | |
| 10 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,122 | $1,000 | - | - |
$1,122
-
MMBtu
|
|
| 11 | 2.7447: Install vinyl strip / high speed / air curtain doors | $946 | $1,000 | - | - |
$946
-
MMBtu
|
|
| 12 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $615 | $75 |
$520
7,078
kWh
|
$95
-
kW-mo/yr
|
- | |
| 13 | 2.4221: Install compressor air intakes in coolest locations | $513 | $206 |
$434
5,909
kWh
|
$79
-
kW-mo/yr
|
- | |
| TOTAL RECOMMENDED | $62,131 | $31,115 |
$35,826
487,871
kWh
|
$6,249
-
kW-mo/yr
|
$20,056
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $55,837 | $24,193 |
$32,146
437,760
kWh
|
$5,569
-
kW-mo/yr
|
$18,122
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs