ITAC Assessment: WV0240
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ITAC Assessment: WV0240
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Assessment Year 2002
Principal Product Machinery for Rubber Industry
NAICS
n/a
SIC 3553: Woodworking Machinery
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 295,000
ft2
Annual Production 4,000
pieces
Production Hrs. Annual 4,125
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $158,028 3,220,107
kWh
Electricity Demand $59,281 9,044
kW-mo/yr
Natural Gas $277,323 35,567
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $133,973 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $80,412

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.7135: Install occupancy sensors $1,256 $450 $906
18,459
kWh
$350
-
kW-mo/yr
- - - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $9,302 $26,610 $6,529
132,949
kWh
$2,773
-
kW-mo/yr
- - - - -
03 2.2511: Insulate bare equipment $213 $163 - - $213
-
MMBtu
- - - -
04 2.2628: Utilize a less expensive cooling method $123 $86 $89
1,817
kWh
$34
-
kW-mo/yr
- - - - -
05 2.4221: Install compressor air intakes in coolest locations $500 $248 $315
6,416
kWh
$185
-
kW-mo/yr
- - - - -
06 2.2515: Use optimum thickness insulation $21,621 $9,375 - - $21,621
-
MMBtu
- - - -
07 2.7111: Reduce illumination to minimum necessary levels $18,364 $1,500 $12,928
263,407
kWh
$5,436
-
kW-mo/yr
- - - - -
08 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary $8,531 $1,500 $6,422
130,971
kWh
$2,469
-
kW-mo/yr
- - $(-360.0) - -
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,763 - $1,984
40,418
kWh
$779
-
kW-mo/yr
- - - - -
10 3.5316: Contract a wood pallet recycling company $360 $100 - - - $360
-
lb
- - -
11 4.521: Clear and rent existing space $39,500 $2,700 - - - - - $39,500 -
12 4.425: Eliminate/reduce redundant inspections $12,000 $3,228 - - - - - - $12,000
13 4.132: Purchase new equipment to reduce material use / cost $19,440 $6,060 - - - - - - $19,440
TOTAL RECOMMENDED $133,973 $52,020 $29,173
594,437
kWh
$12,026
-
kW-mo/yr
$21,834
-
MMBtu
$360
-
lb
$(-360.0) $39,500 $31,440
TOTAL IMPLEMENTED $80,412 $33,109 $28,858
588,021
kWh
$11,841
-
kW-mo/yr
$213
-
MMBtu
$360
-
lb
$(-360.0) $39,500 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs