ITAC Assessment: UM0312
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ITAC Assessment: UM0312
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Assessment Year 2006
Principal Product Bakery Mixes
NAICS 311824: Dry Pasta, Dough, and Flour Mixes Manufacturing from Purchased Flour
SIC 2045: Prepared Flour Mixes and Doughs
Sales Range $50
M
to 100
M
# of Employees 100
Plant Area 240,000
ft2
Annual Production 162,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $119,976 3,255,369
kWh
Electricity Demand $71,592 7,502
kW-mo/yr
Electricity Fees $8,210 -
Natural Gas $55,670 6,742
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $53,035 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,885

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.6218: Turn off equipment when not in use $15,410 $500 $10,288
279,190
kWh
$5,122
-
kW-mo/yr
-
02 2.6231: Utilize controls to operate equipment only when needed $14,289 $4,200 $14,289
387,764
kWh
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $8,355 $15,984 $5,578
151,372
kWh
$2,777
-
kW-mo/yr
-
04 2.6218: Turn off equipment when not in use $6,421 $100 $4,287
116,329
kWh
$2,134
-
kW-mo/yr
-
05 2.7243: Improve air circulation with destratification fans / other methods $1,885 $2,250 $(-97.0)
(-2,632)
kWh
$(-46.0)
-
kW-mo/yr
$2,028
-
MMBtu
06 2.4231: Reduce the pressure of compressed air to the minimum required $1,862 $200 $1,862
50,524
kWh
- -
07 2.2437: Recover waste heat from equipment $1,826 $1,300 - - $1,826
-
MMBtu
08 2.4221: Install compressor air intakes in coolest locations $1,622 $800 $1,116
30,307
kWh
$506
-
kW-mo/yr
-
09 2.4239: Eliminate or reduce compressed air usage $857 $300 $857
23,266
kWh
- -
10 2.7135: Install occupancy sensors $508 $276 $508
13,778
kWh
- -
TOTAL RECOMMENDED $53,035 $25,910 $38,688
1,049,898
kWh
$10,493
-
kW-mo/yr
$3,854
-
MMBtu
TOTAL IMPLEMENTED $1,885 $2,250 $(-97.0)
(-2,632)
kWh
$(-46.0)
-
kW-mo/yr
$2,028
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs