ITAC Assessment: UM0302
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ITAC Assessment: UM0302
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Assessment Year 2006
Principal Product Automotive parts metal stamping
NAICS 336370: Motor Vehicle Metal Stamping
SIC 3465: Automotive Stampings
Sales Range $50
M
to 100
M
# of Employees 226
Plant Area 125,000
ft2
Annual Production 20,700,000
pieces
Production Hrs. Annual 5,760
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $289,949 7,848,402
kWh
Electricity Demand $152,872 16,226
kW-mo/yr
Electricity Fees $2,520 -
Natural Gas $191,164 24,281
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $76,201 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $20,943

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7243: Improve air circulation with destratification fans / other methods $41,312 $7,600 $(-346.0)
(-9,376)
kWh
$(-163.0)
-
kW-mo/yr
$41,821
-
MMBtu
02 2.2437: Recover waste heat from equipment $9,991 $1,000 - - $9,991
-
MMBtu
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,381 $1,500 $4,167
112,807
kWh
$2,214
-
kW-mo/yr
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $5,195 $7,724 $2,769
74,964
kWh
$2,426
-
kW-mo/yr
-
05 2.7447: Install vinyl strip / high speed / air curtain doors $4,420 $1,500 - - $4,420
-
MMBtu
06 2.4221: Install compressor air intakes in coolest locations $4,331 $2,000 $2,829
76,580
kWh
$1,502
-
kW-mo/yr
-
07 2.7444: Close holes and openings in building such as broken windows $4,184 $845 - - $4,184
-
MMBtu
08 2.7447: Install vinyl strip / high speed / air curtain doors $387 $25 - - $387
-
MMBtu
TOTAL RECOMMENDED $76,201 $22,194 $9,419
254,975
kWh
$5,979
-
kW-mo/yr
$60,803
-
MMBtu
TOTAL IMPLEMENTED $20,943 $3,370 $4,167
112,807
kWh
$2,214
-
kW-mo/yr
$14,562
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs