| Assessment Year | 2005 |
|---|---|
| Principal Product | Piston Rings |
| NAICS | 336310: Motor Vehicle Gasoline Engine and Engine Parts Manufacturing |
| SIC | 3592: Carburetors, Pistons, Piston Rings, and Valves |
| Sales Range | $50 M to 100M |
| # of Employees | 320 |
| Plant Area |
150,000
ft2
|
| Annual Production | 120,000,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $607,091 | 16,603,459 |
kWh
|
$0.037 |
| Electricity Demand | $283,844 | 34,138 |
kW-mo/yr
|
$8.31 |
| Electricity Fees | $13,123 | - |
|
- |
| Natural Gas | $332,223 | 42,942 |
MMBtu
|
$7.74 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $53,247 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $29,563 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2437: Recover waste heat from equipment | $20,293 | $9,000 | - | - |
$20,293
-
MMBtu
|
- | |
| 02 | 3.4111: Use closed cycle process to minimize waste water production | $18,138 | $19,073 |
$(-1,091.0)
(-29,828)
kWh
|
$(-1,487.0)
-
kW-mo/yr
|
- |
$20,716
-
Tgal
|
|
| 03 | 2.2514: Cover open tanks | $4,518 | $2,366 | - | - |
$4,421
-
MMBtu
|
$97
-
Tgal
|
|
| 04 | 2.4221: Install compressor air intakes in coolest locations | $3,427 | $1,900 |
$1,795
49,098
kWh
|
$1,632
-
kW-mo/yr
|
- | - | |
| 05 | 2.2437: Recover waste heat from equipment | $2,841 | $1,490 |
$(-16.0)
(-298)
kWh
|
- |
$2,857
-
MMBtu
|
- | |
| 06 | 2.7493: Use double or triple glazed windows to maintain higher relative humidity and to reduce heat losses | $2,309 | $39,000 |
$537
14,688
kWh
|
- |
$1,772
-
MMBtu
|
- | |
| 07 | 2.7447: Install vinyl strip / high speed / air curtain doors | $1,325 | $1,265 | - | - |
$1,325
-
MMBtu
|
- | |
| 08 | 2.7135: Install occupancy sensors | $396 | $150 |
$396
10,836
kWh
|
- | - | - | |
| TOTAL RECOMMENDED | $53,247 | $74,244 |
$1,621
44,496
kWh
|
$145
-
kW-mo/yr
|
$30,668
-
MMBtu
|
$20,813
-
Tgal
|
||
| TOTAL IMPLEMENTED | $29,563 | $14,531 |
$1,795
49,098
kWh
|
$1,632
-
kW-mo/yr
|
$26,039
-
MMBtu
|
$97
-
Tgal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs