ITAC Assessment: UM0280
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ITAC Assessment: UM0280
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Assessment Year 2005
Principal Product Metal Hose
NAICS 332510: Hardware Manufacturing
SIC 3599: Industrial and Commercial Machinery and Equipment, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 170
Plant Area 200,000
ft2
Annual Production 1,640
thousand feet
Production Hrs. Annual 4,940
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $160,707 1,900,785
kWh
Electricity Demand $47,325 6,760
kW-mo/yr
Electricity Fees $1,140 -
Natural Gas $93,976 10,275
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $50,771 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $9,384

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $20,334 $24,499 $16,053
189,746
kWh
$4,281
-
kW-mo/yr
-
02 2.7243: Improve air circulation with destratification fans / other methods $18,174 $11,550 $(-643.0)
(-7,603)
kWh
$(-444.0)
-
kW-mo/yr
$19,261
-
MMBtu
03 2.7111: Reduce illumination to minimum necessary levels $4,277 $35 $3,175
37,524
kWh
$1,102
-
kW-mo/yr
-
04 2.2426: Use waste heat from flue gases to heat space conditioning air $2,274 $1,680 $(-175.0)
(-2,064)
kWh
$(-22.0)
-
kW-mo/yr
$2,471
-
MMBtu
05 2.2511: Insulate bare equipment $2,086 $128 - - $2,086
-
MMBtu
06 2.7135: Install occupancy sensors $1,470 $484 $1,470
17,370
kWh
- -
07 2.4221: Install compressor air intakes in coolest locations $897 $750 $729
8,622
kWh
$168
-
kW-mo/yr
-
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $654 $225 $502
5,936
kWh
$152
-
kW-mo/yr
-
09 2.2437: Recover waste heat from equipment $397 $1,000 - - $397
-
MMBtu
10 2.6231: Utilize controls to operate equipment only when needed $208 $105 $82
969
kWh
$126
-
kW-mo/yr
-
TOTAL RECOMMENDED $50,771 $40,456 $21,193
250,500
kWh
$5,363
-
kW-mo/yr
$24,215
-
MMBtu
TOTAL IMPLEMENTED $9,384 $1,622 $5,876
69,452
kWh
$1,422
-
kW-mo/yr
$2,086
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs