ITAC Assessment: UM0227
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ITAC Assessment: UM0227
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Assessment Year 2003
Principal Product Aluminum extrusions
NAICS 331318: Other Aluminum Rolling, Drawing, and Extruding
SIC 3354: Aluminum Extruded Products
Sales Range $10
M
to 50
M
# of Employees 65
Plant Area 111,745
ft2
Annual Production 1,058,000
lb
Production Hrs. Annual 4,420
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $83,788 1,923,963
kWh
Electricity Demand $48,444 8,448
kW-mo/yr
Electricity Fees $3,005 -
Natural Gas $57,131 12,382
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $40,284 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $9,640

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2437: Recover waste heat from equipment $9,930 $1,000 - - $9,930
-
MMBtu
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,000 $1,725 $5,736
131,720
kWh
$2,264
-
kW-mo/yr
-
03 2.2711: Utilize outside air instead of conditioned air for drying $5,893 $10,000 $5,432
26,845
kWh
$461
-
kW-mo/yr
-
04 2.2437: Recover waste heat from equipment $7,016 $1,920 - - $7,016
-
MMBtu
05 2.7142: Utilize higher efficiency lamps and/or ballasts $4,702 $19,995 $3,727
85,575
kWh
$975
-
kW-mo/yr
-
06 2.4221: Install compressor air intakes in coolest locations $2,800 $1,000 $2,006
46,061
kWh
$794
-
kW-mo/yr
-
07 2.7447: Install vinyl strip / high speed / air curtain doors $1,640 $1,300 - - $1,640
-
MMBtu
08 2.7243: Improve air circulation with destratification fans / other methods $303 $700 - - $303
-
MMBtu
TOTAL RECOMMENDED $40,284 $37,640 $16,901
290,201
kWh
$4,494
-
kW-mo/yr
$18,889
-
MMBtu
TOTAL IMPLEMENTED $9,640 $3,025 $5,736
131,720
kWh
$2,264
-
kW-mo/yr
$1,640
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs