| Assessment Year | 2003 |
|---|---|
| Principal Product | Automotive Stampings and Assemblies |
| NAICS | 336370: Motor Vehicle Metal Stamping |
| SIC | 3465: Automotive Stampings |
| Sales Range | $10 M to 50M |
| # of Employees | 250 |
| Plant Area |
86,800
ft2
|
| Annual Production | 27,000,000
pieces
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $72,963 | 2,883,160 |
kWh
|
$0.025 |
| Electricity Demand | $118,790 | 6,516 |
kW-mo/yr
|
$18.23 |
| Electricity Fees | $4,162 | - |
|
- |
| Natural Gas | $11,005 | 2,045 |
MMBtu
|
$5.38 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $34,556 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $7,808 | $16,880 | n/a |
$1,159
39,162
kWh
|
$6,649
-
kW-mo/yr
|
- | - |
| 02 | 2.4224: Upgrade controls on compressors | $5,200 | $75 |
$2,500
98,694
kWh
|
$2,700
-
kW-mo/yr
|
- | - | |
| 03 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $4,770 | $800 |
$4,770
188,453
kWh
|
- | - | - | |
| 04 | 2.7243: Improve air circulation with destratification fans / other methods | $3,631 | $1,050 |
$(-53.0)
(-2,100)
kWh
|
- | - |
$3,684
-
MMBtu
|
|
| 05 | 2.2437: Recover waste heat from equipment | $4,160 | $500 | - | - | - |
$4,160
-
MMBtu
|
|
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,111 | $375 |
$1,014
40,064
kWh
|
$1,097
-
kW-mo/yr
|
- | - | |
| 07 | 2.3212: Optimize plant power factor | $2,055 | $1,560 | - | - | $2,055 | - | |
| 08 | 2.4221: Install compressor air intakes in coolest locations | $1,722 | $1,000 |
$827
32,664
kWh
|
$895
-
kW-mo/yr
|
- | - | |
| 09 | 2.7446: Utilize sensors controlling roof and wall openings | $1,207 | $600 | - | - | - |
$1,207
-
MMBtu
|
|
| 10 | 2.7446: Utilize sensors controlling roof and wall openings | $724 | $400 | - | - | - |
$724
-
MMBtu
|
|
| 11 | 2.4323: Use optimum size and capacity equipment | $1,004 | $2,200 |
$411
16,234
kWh
|
$593
-
kW-mo/yr
|
- | - | |
| 12 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $164 | - |
$79
3,112
kWh
|
$85
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $34,556 | $25,440 |
$10,707
416,283
kWh
|
$12,019
-
kW-mo/yr
|
$2,055 |
$9,775
-
MMBtu
|
||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs