ITAC Assessment: NC0560
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ITAC Assessment: NC0560
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Assessment Year 2016
Principal Product Speed reducers
NAICS 333612: Speed Changer, Industrial High-Speed Drive, and Gear Manufacturing
SIC 3566: Speed Changers, Industrial High-Speed Drives, and Gears
Sales Range $100
M
to 500
M
# of Employees 300
Plant Area 250,000
ft2
Annual Production 50,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) South Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $736,867 18,288,000
kWh
Electricity Demand $409,227 34,473
kW-mo/yr
Natural Gas $42,929 6,382
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $112,033 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $60,828

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7241: Install outside air damper / economizer on hvac unit $35,613 $105,000 $35,613
883,700
kWh
- - -
02 2.2437: Recover waste heat from equipment $15,200 $4,000 $15,200
377,178
kWh
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,460 $200 $6,584
163,374
kWh
$2,656
-
kW-mo/yr
$(-300.0) $(-480.0)
04 2.4239: Eliminate or reduce compressed air usage $17,627 $1,000 $11,093
275,250
kWh
$6,534
-
kW-mo/yr
- -
05 2.4226: Use / purchase optimum sized compressor $12,243 $26,000 $12,243
303,800
kWh
- - -
06 2.4239: Eliminate or reduce compressed air usage $4,027 $500 $2,534
62,880
kWh
$1,493
-
kW-mo/yr
- -
07 2.4231: Reduce the pressure of compressed air to the minimum required $5,287 $100 $3,767
93,468
kWh
$1,520
-
kW-mo/yr
- -
08 2.4239: Eliminate or reduce compressed air usage $4,436 $6,000 $4,436
110,065
kWh
- - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $812 $300 $258
6,412
kWh
$105
-
kW-mo/yr
- $449
10 2.7135: Install occupancy sensors $519 $521 $519
12,870
kWh
- - -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $474 $455 $384
9,527
kWh
- - $90
12 2.7134: Use photocell controls $194 $250 $194
4,818
kWh
- - -
13 2.6218: Turn off equipment when not in use $3,597 $500 $3,597
89,250
kWh
- - -
14 2.4151: Develop a repair/replace policy $2,514 $5,865 $1,582
39,257
kWh
$932
-
kW-mo/yr
- -
15 2.3132: Recharge batteries on during off-peak demand periods $1,030 $200 $1,030
-
kWh
- - -
TOTAL RECOMMENDED $112,033 $150,891 $99,034
2,431,849
kWh
$13,240
-
kW-mo/yr
$(-300.0) $59
TOTAL IMPLEMENTED $60,828 $38,791 $51,396
1,275,324
kWh
$10,122
-
kW-mo/yr
$(-300.0) $(-390.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs