| Assessment Year | 2004 |
|---|---|
| Principal Product | Variable Transformers / UPS |
| NAICS | 334416: Capacitor, Resistor, Coil, Transformer, and Other Inductor Manufacturing |
| SIC | 3677: Electronic Coils, Transformers, and Other Inductors |
| Sales Range | $10 M to 50M |
| # of Employees | 80 |
| Plant Area |
121,887
ft2
|
| Annual Production | 10,000
pieces
|
| Production Hrs. Annual | 2,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $32,676 | 967,061 |
kWh
|
$0.034 |
| Electricity Demand | $44,181 | 3,516 |
kW-mo/yr
|
$12.57 |
| Natural Gas | $22,780 | 2,907 |
MMBtu
|
$7.84 |
| Fuel Oil #2 | $40,185 | 5,885 |
MMBtu
|
$6.83 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $98,417 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $37,670 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Fuel Oil #2 Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Product Savings | By-product Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat | $42,439 | - |
$9,405
300,000
kWh
|
$55,692
-
kW-mo/yr
|
$2,916
-
MMBtu
|
$(-25,574.0)
-
MMBtu
|
- | - | - | - | - | |
| 02 | 4.446: Automate finishing process | $14,454 | $20,000 | - | - | - | - | - | - | $9,204 | $5,250 | - | |
| 03 | 2.1133: Adjust burners for efficient operation | $7,720 | - | - | - |
$7,720
-
MMBtu
|
- | - | - | - | - | - | |
| 04 | 2.2211: Use optimum temperature | $7,076 | $9 |
$1,984
64,000
kWh
|
$5,092
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 05 | 2.7224: Reduce space conditioning during non-working hours | $7,056 | - | - | - |
$7,056
-
MMBtu
|
- | - | - | - | - | - | |
| 06 | 4.731: Advertise product or service | $7,000 | $(-40,240.0) | - | - | - | - | - | - | - | $7,000 | - | |
| 07 | 2.3212: Optimize plant power factor | $3,434 | - | - | - |
$3,434
-
MMBtu
|
- | - | - | - | - | - | |
| 08 | 2.2212: Use minimum safe oven ventilation | $2,564 | - | - | - |
$2,564
-
MMBtu
|
- | - | - | - | - | - | |
| 09 | 2.7316: Centralize control of exhaust fans to ensure their shutdown, or establish program to ensure manual shutdown | $2,331 | $175 |
$50
1,563
kWh
|
- |
$2,281
-
MMBtu
|
- | - | - | - | - | - | |
| 10 | 3.5316: Contract a wood pallet recycling company | $1,110 | - | - | - | - | - | - |
$1,200
-
lb
|
$(-390.0) | - | $300 | |
| 11 | 2.1231: Establish burner maintenance schedule for boilers | $784 | - | - | - |
$784
-
MMBtu
|
- | - | - | - | - | - | |
| 12 | 2.1233: Analyze flue gas for proper air/fuel ratio | $729 | - | - | - |
$729
-
MMBtu
|
- | - | - | - | - | - | |
| 13 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $397 | $756 |
$130
4,200
kWh
|
$267
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 14 | 3.4116: Meter recycled water (to reduce sewer charges) | $420 | $340 | - | - | - | - |
$420
-
Tgal
|
- | - | - | - | |
| 15 | 2.7229: Air condition only space necessary | $339 | - |
$339
3,355
kWh
|
- | - | - | - | - | - | - | - | |
| 16 | 2.7122: Disconnect ballasts | $327 | $7 |
$107
3,450
kWh
|
$220
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 17 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $237 | $213 |
$78
2,500
kWh
|
$159
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| TOTAL RECOMMENDED | $98,417 | $(-18,740.0) |
$12,093
379,068
kWh
|
$61,430
-
kW-mo/yr
|
$27,484
-
MMBtu
|
$(-25,574.0)
-
MMBtu
|
$420
-
Tgal
|
$1,200
-
lb
|
$8,814 | $12,250 | $300 | ||
| TOTAL IMPLEMENTED | $37,670 | $(-39,080.0) |
$2,688
79,068
kWh
|
$5,738
-
kW-mo/yr
|
$21,134
-
MMBtu
|
- | - |
$1,200
-
lb
|
$(-390.0) | $7,000 | $300 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Fuel Oil #2 Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Product Savings | By-product Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs