ITAC Assessment: UM0164
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ITAC Assessment: UM0164
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Assessment Year 2000
Principal Product Acoustical Pads
NAICS
n/a
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $10
M
to 50
M
# of Employees 209
Plant Area 132,000
ft2
Annual Production 32,000,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $351,252 9,231,243
kWh
Electricity Demand $207,786 23,064
kW-mo/yr
Electricity Fees $79,299 -
Natural Gas $104,752 29,564
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $70,118 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $30,000

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Ancillary Material Cost Savings
01 2.4221: Install compressor air intakes in coolest locations $3,316 $500 $2,230
59,789
kWh
$1,086
-
kW-mo/yr
- - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $3,563 $50 $2,394
64,185
kWh
$1,169
-
kW-mo/yr
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,733 $600 $2,510
67,116
kWh
$1,223
-
kW-mo/yr
- - -
04 2.2414: Use waste heat from hot flue gases to preheat $225 $750 - - $225
-
MMBtu
- -
05 2.7243: Improve air circulation with destratification fans / other methods $6,353 $7,000 - - $6,353
-
MMBtu
- -
06 2.7447: Install vinyl strip / high speed / air curtain doors $1,328 $2,500 - - $1,328
-
MMBtu
- -
07 3.5311: Recover and reuse waste material $30,000 $5,000 - - - - $30,000
08 3.4115: Recover and reuse cooling water $21,600 $5,000 - - - $21,600
-
Tgal
-
TOTAL RECOMMENDED $70,118 $21,400 $7,134
191,090
kWh
$3,478
-
kW-mo/yr
$7,906
-
MMBtu
$21,600
-
Tgal
$30,000
TOTAL IMPLEMENTED $30,000 $5,000 - - - - $30,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs