ITAC Assessment: UM0104
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ITAC Assessment: UM0104
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Assessment Year 1998
Principal Product Soft Trim Automotive
NAICS
n/a
SIC 2396: Automotive Trimmings, Apparel Findings, and Related Products
Sales Range $10
M
to 50
M
# of Employees 70
Plant Area 70,000
ft2
Annual Production 6,500,000
pieces
Production Hrs. Annual 4,080
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $27,069 753,224
kWh
Electricity Demand $31,963 4,848
kW-mo/yr
Electricity Fees $498 -
Natural Gas $18,108 4,510
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $37,945 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $37,945

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings
01 2.4133: Use most efficient type of electric motors $249 $540 $131
3,810
kWh
$118
-
kW-mo/yr
- - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $1,708 $8,483 $1,000
30,774
kWh
$708
-
kW-mo/yr
- - -
03 2.7111: Reduce illumination to minimum necessary levels $3,449 - $3,006
83,236
kWh
$443
-
kW-mo/yr
- - -
04 2.4221: Install compressor air intakes in coolest locations $801 $100 $749
2,345
kWh
$52
-
kW-mo/yr
- - -
05 2.7447: Install vinyl strip / high speed / air curtain doors $8,468 $6,750 - - $8,468
-
MMBtu
- -
06 3.1191: Change procedures / equipment / operating conditions $13,420 $5,200 - - - $13,420
-
lb
-
07 3.1192: Reduce scrap production $1,690 $500 - - - $1,690
-
lb
-
08 4.122: Develop standard procedures to improve internal yields $8,160 $2,500 - - - - $8,160
TOTAL RECOMMENDED $37,945 $24,073 $4,886
120,165
kWh
$1,321
-
kW-mo/yr
$8,468
-
MMBtu
$15,110
-
lb
$8,160
TOTAL IMPLEMENTED $37,945 $24,073 $4,886
120,165
kWh
$1,321
-
kW-mo/yr
$8,468
-
MMBtu
$15,110
-
lb
$8,160
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs