ITAC Assessment: UL0200
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ITAC Assessment: UL0200
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Assessment Year 1998
Principal Product Cold rolled steel shelves and baskets
NAICS
n/a
SIC 3316: Cold-Rolled Steel Sheet, Strip, and Bars
Sales Range $10
M
to 50
M
# of Employees 250
Plant Area 100,000
ft2
Annual Production 12,000,000
units
Production Hrs. Annual 6,000
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $146,986 5,115,182
kWh
Electricity Demand $48,647 10,894
kW-mo/yr
Natural Gas $124,284 35,031
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,102,028 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (haz) Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $1,608 $6,654 $951
2,931
kWh
$657
-
kW-mo/yr
- - - - -
02 2.7261: Install timers and/or thermostats $647 $400 - - $647
-
MMBtu
- - - -
03 2.4221: Install compressor air intakes in coolest locations $4,112 $200 $974
109,320
kWh
$3,138
-
kW-mo/yr
- - - - -
04 2.2511: Insulate bare equipment $661 $1,128 - - $661
-
MMBtu
- - - -
05 2.3212: Optimize plant power factor $8,870 $2,300 - - - - - - $8,870
06 3.8312: Use building materials which require less energy to produce $45,190 $106,250 - - - - - $45,190 -
07 3.5242: Recover metals from spent solutions and recycle $19,940 $90,000 - - - $19,940
-
lb
- - -
08 4.432: Cross-train personnel to avoid lost time $1,000,000 $102,500 - - - - $1,000,000 - -
09 4.451: Add additional production shift $21,000 $10,000 - - - - $21,000 - -
TOTAL RECOMMENDED $1,102,028 $319,432 $1,925
112,251
kWh
$3,795
-
kW-mo/yr
$1,308
-
MMBtu
$19,940
-
lb
$1,021,000 $45,190 $8,870
TOTAL IMPLEMENTED - - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (haz) Savings Administrative Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs