ITAC Assessment: UL0168
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ITAC Assessment: UL0168
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Assessment Year 1996
Principal Product Rotogravure Printing of Labels
NAICS
n/a
SIC 2671: Packaging Paper and Plastics Film, Coated and Laminated
Sales Range $10
M
to 50
M
# of Employees 120
Plant Area 45,000
ft2
Annual Production 2,800,000,000
pieces
Production Hrs. Annual 8,568
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $217,512 4,454,865
kWh
Electricity Demand $24,086 9,614
kW-mo/yr
Natural Gas $31,018 5,194
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $58,042 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $37,160

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Administrative Changes Savings Ancillary Material Cost Savings By-product Production Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $14,936 $1,400 $14,936
312,134
kWh
- - - - - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $960 $40 $875
18,171
kWh
$85
-
kW-mo/yr
- - - - -
03 2.4221: Install compressor air intakes in coolest locations $4,464 $35 $4,112
85,873
kWh
$352
-
kW-mo/yr
- - - - -
04 2.3212: Optimize plant power factor $2,820 $7,774 - $2,820
-
kW-mo/yr
- - - - -
05 2.7261: Install timers and/or thermostats $459 $200 - - $459
-
MMBtu
- - - -
06 3.5248: Separate and recycle scrap metal to foundry or for sale $265 $265 - - - - - - $265
07 3.8141: Regenerate cleaning solvent on-site and reuse $17,338 $3,000 - - - - $14,765 $2,573 -
08 3.3131: Use evaporation to concentrate material $16,800 $5,070 - - - $16,800
-
gal
- - -
TOTAL RECOMMENDED $58,042 $17,784 $19,923
416,178
kWh
$3,257
-
kW-mo/yr
$459
-
MMBtu
$16,800
-
gal
$14,765 $2,573 $265
TOTAL IMPLEMENTED $37,160 $6,545 $19,923
416,178
kWh
$437
-
kW-mo/yr
- $16,800
-
gal
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Administrative Changes Savings Ancillary Material Cost Savings By-product Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs