ITAC Assessment: UK2101
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ITAC Assessment: UK2101
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Assessment Year 2021
Principal Product Electronic Control Units
NAICS 336320: Motor Vehicle Electrical and Electronic Equipment Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range greater than $500
M
# of Employees 500
Plant Area 502,000
ft2
Annual Production 1,000,000
units
Production Hrs. Annual 8,400
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,060,363 38,236,950
kWh
Electricity Demand $1,648,539 94,232
kW-mo/yr
Electricity Fees $21,791 -
Natural Gas $71,732 15,590
MMBtu
TOTAL YEARLY COSTS $2,802,425
RECOMMENDED SAVINGS* $503,398 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $11,574 $6,800 $6,117
218,481
kWh
$5,457
-
kW-mo/yr
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $68,186 $12,380 $36,039
1,287,090
kWh
$32,147
-
kW-mo/yr
- -
03 2.4239: Eliminate or reduce compressed air usage $102,514 $43,405 $38,046
1,358,790
kWh
$64,468
-
kW-mo/yr
- -
04 2.4221: Install compressor air intakes in coolest locations $8,953 $2,145 $4,756
169,839
kWh
$4,197
-
kW-mo/yr
- -
05 2.2437: Recover waste heat from equipment $6,495 $2,215 - - - $6,495
-
MMBtu
06 2.7442: Keep doors and windows shut when not on use $16,094 $170 $16,094
574,787
kWh
- - -
07 2.7111: Reduce illumination to minimum necessary levels $32,159 $7,382 $16,505
589,474
kWh
$15,654
-
kW-mo/yr
- -
08 2.7135: Install occupancy sensors $783 $2,210 $783
27,967
kWh
- - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $5,735 $6,438 $3,007
107,400
kWh
$2,728
-
kW-mo/yr
- -
10 2.2442: Preheat combustion air with waste heat $4,968 $15,000 - - - $4,968
-
MMBtu
11 2.6218: Turn off equipment when not in use $1,883 - $1,883
67,364
kWh
- - -
12 2.8112: Combine utility meters $72,182 $150,000 - - $72,182 -
13 2.9114: Use solar heat to make electricty $171,872 $1,684,348 $171,872
1,502,529
kWh
- - -
TOTAL RECOMMENDED $503,398 $1,932,493 $295,102
5,903,721
kWh
$124,651
-
kW-mo/yr
$72,182 $11,463
-
MMBtu
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs