| Assessment Year | 2019 |
|---|---|
| Principal Product | Mattress Springs |
| NAICS | 337910: Mattress Manufacturing |
| SIC | 2515: Mattresses, Foundations, and Convertible Beds |
| Sales Range | $50 M to 100M |
| # of Employees | 310 |
| Plant Area |
319,000
ft2
|
| Annual Production | 72,622,211
lb
|
| Production Hrs. Annual | 6,864
hrs
|
| Location (State) | Kentucky |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $239,238 | 8,262,680 |
kWh
|
$0.029 | |
| Electricity Demand | $405,719 | 23,463 |
kW-mo/yr
|
$17.29 | |
| Electricity Fees | $29,765 | - |
|
- | |
| Natural Gas | $74,689 | 13,248 |
MMBtu
|
$5.64 | |
| Waste Disposal Costs | |||||
| Water Usage | $9,838 | 1,618 |
Tgal
|
$6.08 | |
| Water Disposal | $18,561 | 1,618 |
Tgal
|
$11.47 | |
| Other Liquid (non-haz) | $3,536 | 1 |
gal
|
$3,536.00 | |
| TOTAL YEARLY COSTS | $781,346 | ||||
| RECOMMENDED SAVINGS* | $67,233 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $53,051 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $15,855 | $2,510 |
$7,763
267,696
kWh
|
$8,092
-
kW-mo/yr
|
- | - | |
| 02 | 2.4224: Upgrade controls on compressors | $5,474 | $16,000 |
$1,774
61,158
kWh
|
$3,700
-
kW-mo/yr
|
- | - | |
| 03 | 2.4231: Reduce the pressure of compressed air to the minimum required | $9,642 | $2,520 |
$4,679
161,320
kWh
|
$4,963
-
kW-mo/yr
|
- | - | |
| 04 | 2.4221: Install compressor air intakes in coolest locations | $3,111 | $550 |
$1,036
35,741
kWh
|
$2,075
-
kW-mo/yr
|
- | - | |
| 05 | 2.7444: Close holes and openings in building such as broken windows | $632 | $62 | - | - | - |
$632
-
MMBtu
|
|
| 06 | 2.7135: Install occupancy sensors | $333 | $1,120 |
$333
11,473
kWh
|
- | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $8,770 | $32,561 |
$3,790
130,689
kWh
|
$4,980
-
kW-mo/yr
|
- | - | |
| 08 | 2.4133: Use most efficient type of electric motors | $243 | $127 |
$119
4,104
kWh
|
$124
-
kW-mo/yr
|
- | - | |
| 09 | 2.2511: Insulate bare equipment | $8,076 | $3,569 |
$4,201
144,846
kWh
|
- | - |
$3,875
-
MMBtu
|
|
| 10 | 2.3212: Optimize plant power factor | $15,097 | $10,570 | - | - | $15,097 | - | |
| TOTAL RECOMMENDED | $67,233 | $69,589 |
$23,695
817,027
kWh
|
$23,934
-
kW-mo/yr
|
$15,097 |
$4,507
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $53,051 | $49,958 |
$17,720
611,023
kWh
|
$20,234
-
kW-mo/yr
|
$15,097 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs